Abstract: The present invention is a crown-stiffening underlay structure comprised of a flat strip of elastomeric material reinforced with essentially inextensible cords. The cord-reinforced flat strip is wrapped helically around the green tire carcass prior to blowup into the characteristic toroidal shape of a tire carcass. In one embodiment, the underlay structure is disposed between breakers and the radial ply structure. In another embodiment, the underlay is disposed between the radial ply structure and the innerliner. In another embodiment, the afore described underlay structure has an additional and structurally contiguous beam made of elastomeric material.

Abstract: Provided is a method of monitoring conditions of a pneumatic tire comprising a central tread, one or more belt(s) disposed radially inwardly of the tread and an inner-liner disposed radially inwardly of the belt(s), the belt(s) having a side edge. An electronic tag and associated condition sensors are disposed within the tire. The method includes: sensing a first temperature which is temperature of the tire inner-liner adjacent to the bet edge with the electronic tag; sensing a second temperature which is the air temperature within the tire with the electronic tag; and sensing air pressure within the tire with the electronic tag.

Abstract: Methods and apparatus for predicting tire uniformity, preferably a harmonic component of force variation (radial, lateral, or tangential) for a production tire operating at a high speed, and also method and apparatus for manufacturing tires and controlling the manufacturing of tires in response to quality control based on a comparison of a production tire's predicted uniformity versus predetermined criteria. A production tire's predicted tire uniformity is determined by a calculation using a prediction curve with parameters which are determined for the production tire by collecting measurement data for the production tire using a factory floor tire uniformity machine operated at a plurality of intermediate test speeds, and then fitting the prediction curve to the measurement data, preferably using a least squares curve fitting process. Higher speed measurements are optionally given greater weight in the curve fitting process as compared to lower speed measurements.

Abstract: Methods and apparatus for predicting tire uniformity, preferably a harmonic component of force variation for a production tire, preferably when operating at a high speed, and also method and apparatus for manufacturing tires and controlling the manufacturing of tires in response to quality control based on a comparison of a production tire's predicted uniformity versus predetermined criteria. A production tire's predicted tire uniformity is determined by a calculation using transfer functions applied to production tire measurement data from factory floor testing equipment which includes a factory floor balance checker and a factory floor tire uniformity machine. The transfer functions are determined by calculations involving a combination of measurements on a tire sample which preferably comprises one or more tires of the same construction as the production tire for which predictions are desired.

Abstract: Methods for improving vehicle steering performance and robustness through control of non-uniformities in the vehicle's tires, wheels and tire/wheel assemblies. While minimizing lateral force variations (e.g., couple imbalance), a controlled amount of radial and/or tangential force variation is induced in one or more tire/wheel assemblies by imparting mass non-uniformnity, dimensional non-uniformity, and/or stiffness non-uniformity. The tire non-uniformities are preferably distributed meridionally symmetrically about the equatorial plane of the tire, so as to induce tangential and/or radial force variations but not lateral force variations. Beneficial tangential and/or radial force variations will result from the operation of such a tire, even if the tire/wheel assembly is balanced by weights added to the wheel.

Abstract: At least one dynamic condition of a pneumatic tire of a vehicle is determined by measuring the rotational angular position of the tire and/or a wheel or wheel carrier the tire is mounted on. The position measurement is preferably combined with transponder measurements of tire pressure and/or temperature, and the measurement information is transmitted from a tire or wheel antenna to a receiver with one or more antennas on the vehicle. The measurements can be combined with a tire pressure regulating device. The rotational angular position is preferably measured by monitoring fluctuations in coupling of RF power between the transmitting and the receiving antennas. In a preferred embodiment, transponders and antennas are disposed in both the tire and the wheel or wheel carrier for the purpose of monitoring the rotational angular position of a tire relative to its wheel or wheel carrier, thereby indicating torsional effects on the tire.

Abstract: A pneunatic radial ply tire (500, 600, 900, 1000, 1100, 1200, 1300, 1400) having a tread (538, 638, 938, 1038, 1138, 1238, 1338, 1438), a carcass structure (560, 660, 960, 1060, 1160, 1260, 1360, 1460) and a belt structure (546, 646, 946, 1046, 1146, 1246, 1346, 1446) has an electrically conductive and electrically continuous single-turn hoop (510, 610, 910, 1010, 1110, 1410) disposed about the circumference of the tire. The hoop might be provided as a coupling element in a transponder and interrogator system and in some designs as a structural element of the tire.

Abstract: Method and apparatus (200) for monitoring vehicle tire pressure and warning the driver when a low tire inflation pressure condition occurs includes transponder tags (220a . . . 220d, 300, 300a) and associated sensors (e.g., pressure, temperature) for each tire and a monitor (230a . . . 230d, 400 disposed in close proximity to each tire (204a . . . 204d). In this case manner, a low-powered radio transmission can take place between each tire tag and an associated one of the monitors. Each monitor is connected to a vehicle data bus 206, 430) for communicating, preferably bi-directionally, with a computer (208), and a central display (212) provides visual (or audible) warnings to the operator of the vehicle. The system is simple in operation, economical to manufacture, easy to install, and highly reliable, and conforms to standards established for heavy vehicles, and can be used on passenger car applications as well.

Abstract: A method and apparatus for cutting segments from a long sheet (1) of multilayered elastomeric material. An initial opening is formed in the sheet without severing reinforcing cords (20) within the elastomeric sheet by a penetrator/separator (40). Two ultrasonic knives are inserted on either side of the penetrator/separator (40) and positioned to cut the sheet at a small skive angle &agr; with respect to the plane of the sheet being cut. Then the knives are moved to opposite edges of the sheet of elastomeric material.

Abstract: The present invention relates to a radial ply tire (230) with a tread (232) subdivided transversely into a central portion (250) having central ribs (260a,260b), shoulder portions (254a, 254b) having shoulder ribs (270a,270b) and intermediate portions (252a, 252b) having intermediate ribs between the central portion and the shoulder portions. The tread has intermediate grooves (262a,262b) between the central ribs and the intermediate ribs (266a,266b) and shoulder decoupling grooves (264a,264b) between the intermediate ribs and the shoulder ribs (270a,270b). The shoulder decoupling grooves having a depth (D1) being less than the intermediate decoupling grooves whereby the footprint width of the tread surface can expand from first width (NLFPW) under normal load to a second width (HLFPW) under heavy load.

Abstract: A pneumatic radial ply tire (50) having a tread (52), a carcass (60) with two sidewalls (77, 78), two or more radial plies (70, 72), two annular beads (36a′, 36b′), a belt structure (56) located radially between the tread and the radial ply structure (58), one or more circumferentially deployed high-modulus incompressible belt reinforcements (66) and/or two or more circumferentially deployed high-modulus tensile-stress-bearing fabric reinforcements (59). Belt reinforcement(s) (66) and/or fabric reinforcement(s) (59) work to increase the lateral and circumferential rigidity of the tread (52) and underlying structures of the carcass (60). The lateral and circumferential stiffening of the tread (52) enhances high-speed runflat handling and contributes to improved runflat operational life.

Abstract: A radial ply runflat tire (50) having a tread (52), a carcass (60) with two sidewalls (77,78), one or more radial plies (70,72), two annular beads (36a′,36b′), and a belt structure (56) located radially between the tread and the radial ply structure (58). The tread has laterally disposed tread ribs (64a,64b) whose contours are defined by circular curves intersecting nontangentially with the circular curve that defines the contour of the central portion of the tread. Each sidewall portion (77,78) has a rib (63a,63b) that is out of contact with the road during normal inflation operation and that engages the road during runflat operation. The tread ribs (64a,64b) are separated from the respective sidewall ribs (63a,63b) by decoupling grooves (65a,65b) which overlie the point of nontangential intersection of the circular curves that define the respective contours of the sidewall ribs and the laterally disposed tread ribs.

Abstract: Method and apparatus for mounting a transponder module (602, 602a, 702, 951, 1000, 1020, 1102, 1102′, 1402) and an antenna (740, 740′, 862, 940, 1140, 1140′, 1200, 1300, 1320, 1360, 1360′, 1440, 1460) in a pneumatic tire (312, 630, 1204, 1350, 1350′), and for coupling or connecting the antenna to the transponder module. A patch (600, 700, 700′, 850, 950, 980, 1100, 1100′, 1210, 1356, 1356′, 1400) has an opening (620, 720, 720′, 856, 956, 986, 1120, 1120′, 1420) extending to a cavity (622, 722, 860, 960, 990, 1122, 1122′, 1422) within the body of the patch. The transponder module is removably retained in the cavity by a resilient annular lip (624, 724, 724′, 858, 958, 988, 1124, 1124′, 1424) extending around the opening.

Abstract: The present invention provides a method of making a tire bead (16) with a tape (10) composed of two parallel wires (12a, 12b) having a coating (28) of resilient elastomeric material and connected by a web (14). The tire bead (16) can be built by winding the tape (10) in side by side relation and in successive superposed layers of predetermined widths and with convolutions spanning superposed layers to provide the tire bead (16) of predetermined cross-sectional area.

Abstract: A transponder measures temperatures and pressure within a pneumatic tire. A temperature count is transmitted, which is a function of temperature. A pressure count is transmitted, which is a function of both temperature and pressure. The pressure is determined by dividing the temperature count by the pressure count. Within the transponder, a timing generator generates a first timing window during which temperature is measured and a second timing window during which pressure is measured; a temperature register captures first data indicative of the temperature within the tire; a pressure register captures second data indicative of the pressure within the tire; and a modulator circuit impresses the first data as a first portion of a data stream on a signal output by the transponder, and impresses the second data as a second portion of the data stream on the signal output by the transponder.

Abstract: A triaxial force pin sensor array for measuring the actual forces generated in the footprint of a tire includes a high density of individual force pin sensors in a modular design that allows for rapid replacement of defective sensor array elements and substantially prevents dirt and contamination from affecting force measurements. The triaxial force pin sensor array further reduces electromagnetic interference (EMI) and radio frequency (RF) contamination of the sampled data signals. The triaxial force pin sensor array exhibits uniform response in the normal direction. Fz, regardless of contact location with individual triaxial force pins of the sensor array. Further, the triaxial force pin sensor array features mechanical overload protection.

Abstract: A two-ply radial runflat tire having a belt structure, a ply structure, two inextensible beads and two wedge-insert reinforced sidewalls. The outer ply is reinforced by high-modulus, light-weight aramid. The aramid reinforcement material of the outer ply is clamped around the beads. The outer ply is prestressed in tension during manufacture of the tire. The resultant tire is light in weight and resists upward buckling of the tread during runflat operation.

Abstract: An apparatus and method are described for forming and reinforcing a butt splice (21) along the abutting edges (18, 20) of two elastomeric sheets (12, 14) which typically contain a plurality of reinforcing cords (16) extending parallel to one another and to the abutting edges (18, 20) of the sheets. Each butt splice (21) is reinforced with a splice strip (22, 24) which bridges the butt splice. The splice strip (22, 24) is applied to the butt splice (21) using a splice applicating device (60) containing at least one and preferably two applicator heads (66, 68) which move from a splice strip load position P1 to a third position P3 where an applicator head can press the splice strip (22, 24) into contact with the butt splice (21). First, the applicator heads (66, 68) rotate about an axis between the load position P1 and a second position P2 spaced from the butt splice (21). Then, one of the heads (66, 68) reciprocates toward and away from the splice strip application position P3.

Abstract: A package (104) for encapsulating electronic components (102, 122, 550, 660) has at least two chambers (112, 212). Electronic components and modules within the chambers are interconnected by a leadframe (130) extending between the two chambers. One chamber may surround (FIGS. 1A, 2A) the other chamber, or it may be adjacent the other chamber (FIGS. 4, 4A, 8A, 9A). The sidewall (310) of one chamber (314) may be higher than the sidewall (308) of the other chamber (312). Each of the chambers may individually be filled with encapsulating material (713, 715). Temporary connections (742) to the leadframe may be made after one chamber is filled with encapsulating material, in an unfilled other chamber of the package which is subsequently filled with encapsulating material. A portion of a leadframe may extend to the exterior of the package. Openings (656, 658) may be provided in an external surface of the package for making connections with external components (650).