Abstract: An improvement is disclosed on selective vaporization for decarbonizing and demetallizing heavy petroleum stocks by short time riser contact with hot inert solid contact material. Flexibility is imparted to that process by suspending the contact material in steam or other carrier gas and adding the heavy petroleum stock at variable levels in the riser.

Abstract: Metals deposited on an inert contact material during high temperature decarbonizing and demetallizing of heavy petroleum stocks are inactivated by mixing the contact material with a silica donor and reacting the mixture at high temperature in the presence of steam to induce migration of silica from the donor to mask metal on the contact material.

Abstract: A system is described for control of sulfur oxide in emissions to the atmosphere from the combined flue gases of selective vaporization and FCC cracking of the improved charge stock resulting from selective vaporization. The invention provides for reduction in sulfur oxide content of the waste gases from the FCC regenerator and the selective vaporization burner and adds a new controllable variable for a heat balanced FCC Unit. The cracking catalyst used has the capability of reversibly reacting with sulfur oxides in the combined flue gases to carry the sulfur back into the reactor where it is converted, at least in part, to hydrogen sulfide which is removed from reaction products in the normal course of treating the cracked products from the reactor. By the disclosed system, the blend of flue gas is cooled and then contacted with hot regenerated catalyst from the regenerator for sorption of sulfur oxides by the catalyst and to cool the catalyst for control of reaction parameters in the FCC reactor.

Abstract: This invention provides an improvement in the operation of an FCCU such as to maintain the octane rating of the gasoline fraction from the cracker at a high level over repeated cycles of cracking charge and regeneration by using fresh zeolitic catalyst particles having an alkali metal oxide less than about 1.5% (based on the zeolite content) and controlling the amount of alkali metal oxide that comes into contact with catalyst inventory throughout cracking, stripping and regeneration so as to maintain alkali metal oxide content of equilibrium catalyst below 2.0%, based on the weight of zeolite in the fresh zeolitic catalyst.

Abstract: Sulfur-containing compounds such as hydrogen sulfide and sulfur oxides arising from gasification or combustion of organic fuels such as coal may be removed from the hot gases by attrition resistant, highly reactive limestone-based sorbent agglomerates. The agglomerates are formed by crushing and powdering naturally occurring limestone into grains of fine particle size and binding the powdered limestone grains with a binder that is stable at high temperature, for example a colloidal grade of attapulgite clay. Volatile liquid is added to the mix of binder and powdered limestone to form a paste-like mixture, which is then agglomerated in compression-type agglomerating equipment to form spheroidal agglomerates having good green strength. In fluidized bed combustion applications, these agglomerates have attrition resistance equivalent to conventional natural limestone granules and are far more reactive in terms of sulfur pickup.

Abstract: Liquid unsaturated polyester resins may be thickened and made thixotropic by addition of a colloidal, gelling grade clay such as attapulgite and a quaternary ammonium surfactant under moderate shear. This thixotropic polyester composition is formed without making provision for first chemically reacting clay and surfactant. For enhanced long-term stability a tertiary amine surfactant having an alkyl group and two polyoxyethylene groups attached to the nitrogen may be added to the above composition. For polyester resins having a styrene monomer content greater than 35%, the clay and surfactant are mixed with styrene first, to form a pregel, prior to addition of the polyester resin to be thickened.

Abstract: A perm-selective membrane is used in an electrokinetic cell of an electrically augmented vacuum filter (EAVF) to prevent the migration of anions from the anode and optionally cathode compartments. The perm-selective membrane in the form of a film laminated to a support grid effectively prevents migration of anions into the filter cake and migration of fine particle solid to be filtered from the slurry into the anolyte and/or catholyte.

Abstract: Whole crude and residual fractions from distillation of petroleum and like feed stocks are subjected to selective vaporization to prepare heavy fractions of reduced Conradson Carbon and/or metals content by short-term, high temperature riser contact with a substantially inert solid contact material of low surface area in a selective vaporization zone. High boiling point components of the charge which are of high Conradson Carbon number and/or high metal content remain on the contact material as a combustible deposit which is then burned off in a combustion zone whereby the contact material is heated to a high temperature for return to the selective vaporization zone to supply the heat required therein. The system is dynamically controlled for fuel supply in the combustion zone by the lower hydrogen content, least valuable components of the feed.

Abstract: Residual fractions from distillation of petroleum are rendered suitable for charge to catalytic cracking by high temperature, short time contact in a decarbonizing zone with fluidizable solid particles of essentially inert character and low surface area to deposit high boiling components of the crude and metals on the fluidizable solid particles whereby Conradson Carbon values and metal content of the hydrocarbon feedstock are reduced to levels tolerable in catalytic cracking and carbon laid down on the inert fluidizable particles is burned in a burning zone separate from the decarbonizing zone. Heated inert particles are recycled at least in part to the decarbonizing zone and then to the burning zone.

Abstract: An improved method of extracting titanium from titaniferous materials by reaction with thionyl chloride to form titanium tetrachloride which is separated from the reaction products by volatilization or by extraction.

Abstract: Monolithic honeycomb structures are made by heating to a fluid condition an admixture comprising an inorganic powder and a temporary vehicle, forcing the fluid admixture through a stencil having a plurality of masking islands thereby forming a thin lamina beneath the stencil which is cooled immediately to form an essentially solid structure. This process is repeated to form a composite of successive cohered laminae thereby forming a monolithic honeycomb structure, which is heated to remove the vehicle and subsequently sintered to form a self-supporting honeycomb structure.

Abstract: Metal contaminated heavy oils such as residual fractions from petroleum distillation are economically converted to gasoline and other light products in catalytic cracking by practice of a novel catalyst makeup policy of adding controlled proportions of both an active cracking catalyst and a substantially inert, large pore solid to replace the amount of catalyst withdrawn from the inventory of a continuous cracking unit wherein catalyst inventory is continuously circulated between a reactor for cracking charge hydrocarbons and a regenerator for burning off the carbonaceous deposit laid down on catalyst in the cracking reaction.

Abstract: A system is described for control of sulfur oxide in emissions to the atmosphere from regenerators of Fluid Catalytic Cracking Units (FCC) in a manner which provides an added controllable variable in heat balanced units. The cracking catalyst used has the capability of reversibly reacting with sulfur oxides in the regenerator flue gas to carry the sulfur back into the reactor where it is converted, at least in part, to hydrogen sulfide which is removed from reaction products in the normal course of treating the cracked products from the reactor. By the disclosed system, regenerator flue gas is cooled and then contacted with hot regenerated catalyst from the regenerator for sorption of sulfur oxides by the catalyst and to cool the catalyst for control of reaction parameters in the FCC reactor.

Abstract: Process and system are described for control of sulfur oxide in emissions to the atmosphere from regenerators of Fluid Catalytic Cracking Units (FCC) in a manner which improves the operation of the regenerator and/or the reactor. Spent FCC cracking catalyst containing sulfur-bearing inactivating carbonaceous deposit is partially oxidized, preferably in the presence of steam, thereby producing a mixture of CO and CO.sub.2 and releasing sulfur in the resulting reducing atmosphere as vaporous hydrogen sulfide before the catalyst is regenerated, whereby the amount of sulfur convertible to noxious SOx in the regenerator flue gas is reduced. By the disclosed process and system, the quantity of oxygen introduced is predetermined and controlled in response to hydrogen content of the coke on the partially oxidized catalyst or an SOx analyzer associated with the regenerator can be used as a control tool.

Abstract: Whole crude and bottoms fractions from distillation of petroleum are upgraded by high temperature, short time contact with a fluidizable solid of essentially inert character to deposit high boiling components of the charge on the solid whereby Conradson Carbon values, salt content and metal content are reduced. The upgraded hydrocarbon fraction may be supplied to fractionator, in which case the high temperatue contactor serves as a heater, e.g. crude heater for crude distillation, in addition to improving quality of the fractions derived by distillation. For charge stocks boiling above about 500.degree.-650.degree. F., the upgrading process yields a product suitable for charge to catalytic cracking in that Conradson Carbon, salts and metals are reduced to levels tolerable in catalytic cracking.

Abstract: Petroleum crudes, residual stocks, gas oils and the like which contain metals are pretreated with a sulfonating agent and the mixture separated into two fractions of which the lesser in volume has a greater concentration of metal and Conradson Carbon components. One or both of those fractions is mixed with a catalytically inert solid at high temperature to transfer metallic compounds and Conradson Carbon components to the solid for improvement of the fraction.

Abstract: Novel pressure-sensitive manifold record material comprises paper coated on one side with an encapsulated solution of an alkali-sensitive color precursor such as phenolphthalein in a polar solvent and coated on the reverse side or on a separate sheet of paper with particles of a white alkaline pigment such as fluid energy milled lime. The sheets are assembled for manifold record material by stacking sheet material coated with encapsulated dye solution in face-to-face relationship with surfaces coated with alkaline pigment. Upon rupture of the capsules by printing pressure, a colored mark is formed on the surface containing the alkaline pigment particles.

Abstract: Manufacture of white calcined kaolin clay pigments from dilute dispersed aqueous suspensions of wet-processed hydrated kaolin clay is normally an energy intensive operation because heat and electrical energy are consumed in dewatering the suspensions and additional heat of substantial magnitude is required to calcine the resulting dry dewatered clay material. Energy efficiency is improved by dewatering the dilute aqueous suspension of hydrated kaolin clay in stages to provide dry pulverized calciner feed. An initial portion of the water in the dispersed aqueous suspension is removed in an electrofilter operated to produce a more concentrated but still fluid dispersed suspension of hydrated kaolin. The remainder of the liquid water is then removed from the suspension by spray drying.

Abstract: Residual fractions from distillation of petroleum are rendered suitable for charge to catalytic cracking by high temperature, short time contact in a decarbonizing zone with a fluidizable solid particles of essentially inert character and low surface area to deposit high boiling components of the crude and metals on the fluidizable solid particles whereby Conradson Carbon values and metal content of the hydrocarbon feedstock are reduced to levels tolerable in catalytic cracking and carbon laid down on the inert fluidizable particles is burned in a burning zone separate from the decarbonizing zone. Heated inert particles are recycled at least in part to the decarbonizing zone and then to the burning zone.

Abstract: A novel clay pigment, the manufacture thereof and the use of the pigment in the production of dull and matte-finish coated printing papers. The novel clay pigment comprises a mixture of a coarse-size fraction of naturally-occurring kaolin clay containing a substantial proportion of kaolinite booklets in the particle size range of 2 to 5 .mu.m equivalent spherical diameter (e.s.d.) and mechanically delaminated kaolin platelets in the particle size range of 2 to 10 .mu.m e.s.d.