Abstract: A magnetic base drilling machine includes a base having a magnet coil therein and a motor assembly mounted on the base for driving a rotary cutting tool. Electrical circuitry, including switches for applying power to the magnet coil, for reversing the direction of current to the magnet coil, and for controlling the current to the motor are provided for controlling the magnet coil and motor. A user-manipulatable control handle includes a multi-function control cam having cam surfaces that selectively control the switch that applies power to the magnet coil and which physically blocks operation of the motor switch until the magnet coil is energized. Conversely, the magnet coil cannot be de-energized until the motor switch is moved to its off position. If desired, the direction of the electrical current applied to the magnet coil can be reversed to assist in removing the base from a magnetized work surface.

Abstract: Leads (22) of an electrical component (20) are positioned within and extend through a plurality of apertures (74) formed through a substrate (54). The substrate (54) includes a circuit (56) formed on one major surface thereof and a plurality of contacts (76) mounted thereon which is electrically connected to the circuit (56) and which overlaps a portion of the appropriate one of the plurality of apertures (74) formed therethrough. A lead pusher (32) moves the leads (22) into engagement with the contacts (76). Thereafter, free ends of the leads (22) are moved beyond a point of engagement between the leads and the contacts (76) so that the lead is flexed to insure a firm engagement between the leads and the contacts.

Abstract: A pair of sheets (46 and 48) are held by vacuum on a pair of spaced drums (30 and 32). A rigid board (51) is moved between the drums (30 and 32) whereafter the drums are moved toward each other to adhesively attach leading edges of the sheets (46 and 48) to opposite sides of a leading edge (50) of the rigid board. As the board (51) is moved away from the drums (30 and 32), the drums are indexed to release successive sections of the sheets (46 and 48) which extends the sheets in a wrinkle-free condition. As the board (51) continues to be moved away from the drums (30 and 32), the successive sections of the sheets (46 and 48) are maintained spacially from the board and in the wrinkle-free condition by various facilities such as a vacuum shoe (52), a shelf (53), a vacuum tensioning tube (56) and vacuum bars (57 and 58). Eventually, the wrinkle-free successive sections of the sheets (46 and 48) are brought into engagement with the board (51) and attached thereto by laminating rollers (59 and 60).

Abstract: An electrically nonconductive board (22) has thin layers (24, and 25) of metal bonded to major surfaces thereof to form a laminate substrate (20). Axially aligned relief holes (26), each having a side wall (27) are formed in each of the thin layers (24 and 25) of metal of the laminate substrate (20). The laminate substrate (20) and the relief holes (26) are then coated and encapsulated with a plastic resin (28) to form a plastic coated laminate (30).

Abstract: A plurality of pins (20) are supported by a shuttle (42) with shanks (21) of the pins extending freely from the shuttle. The shuttle (42) is manipulated to insert the shanks (21) into a pin-insertion head (127). The shuttle (42) is then withdrawn from the pins (20) whereby shanks (22) of the pins extend freely from the head (127). The head (127) is then moved toward a board (24) to insert the pins (20) into apertures (23) of the board.

Abstract: A frequency counter (20) measures and displays a plurality of frequencies appearing on input channels (22, 24, 26 and 28) of an analog circuit (30). A program switch (32) is coupled to a decoder logic circuit (34) which facilitates the operation of counter (20) in one of a plurality of selectable program modes. A steering logic circuit (36) is coupled to circuit (34) and facilitates the selection and order of the input channels (22, 24, 26 and 28) during a measurement cycle. Toggle switches (38, 40 and 42) are coupled to circuit (36) to facilitate the establishment of a sign bit, a channel order and a channel select, respectively. A channel display circuit (46) provides visual indication of the sign, channel select and channel order.

Abstract: A plurality of pins (20) are supported and held within a pin supporting shuttle (54) by wedging the shank portion (24) of each of the pins between a respective one of a plurality of spaced parallel channels (58) and a ramp (62). The shuttle (54) is then moved to place a free end of each of the pins (20) in a gripped position within an insertion apparatus (55). The shuttle (54) is manipulated so that the shank portion (24) is allowed to return to a normal axis of each respective pin (20). The shuttle (54) is then removed from about the pins (20).

Abstract: A hybrid integrated circuit (121) is coupled to an adapter circuit (151) to facilitate trimming of film resistors (126, 127, 128 and 129) formed on the hybrid circuit. The adapter circuit (151) includes a plurality of safety resistors (156, 157 and 158) which are to be selectively added in series with the film resistor (126) to be trimmed. A computer (145) facilitates the measurement of (1) the resistance of the untrimmed film resistor (126) and (2) the gain of the hybrid circuit (121). Depending upon the measured gain, the safety resistors (156, 157 and 158) are selectively added in series with the film resistor (126) to establish a basic resistance value. Thereafter, the film resistor (126) is trimmed by a laser (144) until the resistance value of the film resistor (126) is equal to the basic resistance value. Other safety resistors are used during the trimming of the remaining resistors (127, 128 and 129).

Abstract: First end portions (22c) of terminal pins (22) are gripped in a gripping means (54) on one side of a substrate (24) and intermediate portions (22cs) of the pins then are inserted into the substrate. In the insertion operation, second opposite end portions (22i) of the pins are extended into a straightening means (74) on the opposite side of the substrate (24). Tip portions of the first pin end portions (22c) then are disposed in the gripping means (54) and tip portions of the second pin end portions (22i) are disposed in the straightening means (74). To straighten the pins (22), relative reciprocating movement then is caused between the pin intermediate portions (22cs) and the pin tip portions to flex and coldwork the first and second pin end portions (22c and 22i) in a lateral direction simultaneously.

Abstract: A backplane (22) supporting a plurality of pins (21) is supported in a fixture (84) which is mounted on a movable platform (51). A pair of straightening bars (82 and 83) are attached to a movable holding bar (76) above the backplane-supported pins (21) and are spaced at least a distance equal to the spacing between alternate rows of the pins. The straightening bars (82 and 83) are positioned to capture the tips of alternate rows of pins (21). The fixture (84) is then reciprocated in a first direction and then in a second direction to process the pins (21) through a single straightening cycle. Eventually, the straightening bars (82 and 83) and all of the rows of pins (21) are processed in a similar fashion whereby each of the pair of bars processes each row of pins through a single straightening cycle. In this manner, each pin (21) is processed ultimately through two straightening cycles.

Abstract: A conductive element (22) is preheated by a preheat power supply (34) to an initial temperature which is a function of line speed. The preheated conductive element (22) is advanced through an extruder (32) whereat a cellular insulation layer (24) and a solid plastic insulation layer (26) are extruded thereabout to form an insulated conductor (20). The insulated conductor (20) is advanced through an air gap (38) whereat the cellular insulation layer 24 expands about the conductive element (22). The insulated conductor (20) is then quenched at a point to stop the expansion of the cellular insulation layer by passing the insulated conductor into a cooling bath (40).A capacitance monitor (50) measures the coaxial capacitance of the insulated conductor (20) and develops an error signal.

Abstract: A precision trimming device (18), which is provided for removing metal areas (12a) between contact pads (12) of a printed circuit board (10), includes a rotary drive motor (20) mounted for lateral and pivotal movement on a frame (22). The drive motor (20) supports a circular saw blade (24) which normally rests in a non-trimming position adjacent to the surface of the board (10). The saw blade (24) pivots into metal removing engagement with the board (10) by the action of a cam follower (50) on a camming bar (34). The frame (22) includes locator brackets (80, 82, 84 and 92) having pins (88) which are extendable into apertures (14) of the board (10) to facilitate locating the saw blade (24) for subsequent metal trimming.

Abstract: A plurality of pins (21) supported by a backplane (22) are initially processed through a straightening operation within a pin straightening apparatus (23) while using a preselected straightening amplitude. The centroids of a statistical sample of the pins (21) are then measured to obtain a measure of pin deviation from nominal. The measured data is then processed by a computer (48) to determine statistical values for mean deviation from nominal and standard deviation. Using the statistical values, a determination is made as to whether another straightening operation is required. If another operation is required, a modified straightening amplitude is determined by using the statistical values and is established within the pin straightening apparatus (23). The pins are then processed through the second straightening operation using the modified straightening amplitude.

Abstract: A plurality of pins (21) supported by a backplane (22) are initially processed through a straightening operation within a pin straightening apparatus (23) while using a preselected straightening amplitude. The centroids of a statistical sample of the pins (21) are then measured to obtain a measure of pin deviation from nominal. The measured data is then processed by a computer (48) to determine statistical values for mean deviation from nominal and standard deviation. Using the statistical values, a determination is made as to whether another straightening operation is required. If another operation is required, a modified straightening amplitude is determined by using the statistical values and is established within the pin straightening apparatus (23). The pins are then processed through the second straightening operation using the modified straightening amplitude.

Abstract: A backplane (32) supporting a plurality of pins (31) is clamped to a fixture (86) which is mounted on a movable platform (48). A pin straightening assembly (85) is attached to a movable holding bar (73) above the backplane-supported pins (31). By selective vertical movement of the straightening assembly (85), tips of the pins (31) are captured therein. The assembly (85) is then reciprocated horizontally in the plane of the assembly to straighten the pins (31) in a first plane. The tips of the pins (31) are then captured by other portions of the assembly (85). The platform (48) is reciprocated horizontally in the plane thereof to straighten the pins (31) in a second plane.

Abstract: In the process of aligning an image sensor (33) with a datum mark (23) on an artmaster (21), each of a plurality of elements of the sensor accumulate a charge based on the level of light sensed. The elements of the sensor (33) are repetitively scanned to obtain data pulses relating to the charges on the elements as an indication of the level of sensed light. Data pulses from selected elements of the sensor (33) are counted and compared to develop a signal representative of, and to facilitate visual indication of, the alignment or misalignment of the sensor (33) and the datum mark (23). If the sensor (33) and the datum mark (23) are misaligned, the developed signal facilitate control of servo motors (28 and 29) to move the sensor (33) into alignment with the datum mark (23). Data pulses derived from all elements of the sensor (33) are used to facilitate an electronic reproduction on a display board (40) of the position of the datum mark (23 ) relative to the sensor.

Abstract: The operation of a first motor and a second motor generates first and second frequency signals, respectively, which are fed to a phase lock loop (59) for phase comparison. A tri-level detection circuit (61) develops an output signal in response to the phase relationship between the first and second frequency signals. The first frequency signal is converted to a voltage signal by a converter (63) which is fed to an amplifier (64). A feedback circuit (66) is connected across the amplifier and includes several selectable levels of impedance. A switching network (62) responds to the output signal of the detection circuit (61), and thereby in response to the phase relationship between the first and second frequency signals, to connect one of the impedance levels of the feedback circuit (66) across the amplifier circuit (64).

Abstract: A sample of copper electroless plating solution, containing complexed cupric ions, is modified to provide a concentration of uncomplexed cupric ions. A pH probe (40) monitors the pH level of the modified sample and feeds a signal to a pH control circuit (42) which selectively adds a diluted acid in order to maintain the pH level of the modified sample at a desired level. Specific ion and reference probes (44 and 46) are positioned in the modified sample where, in the presence of uncomplexed cupric ions, a voltage signal is developed. The voltage signal, which is indicative of the copper concentration of the modified sample, is a measure of the copper concentration in the plating solution. A copper control circuit (48), which is responsive to the developed voltage signal, facilitates the addition of cupric ions to the plating solution to maintain a desired ratio of complexer to copper concentration.

Abstract: A continuous flexible web includes a flat, flexible, non-conductive substrate with copper cladding on at least one major surface of the substrate. Prepunched holes may be formed in and through the web and may provide through-hole connections between printed circuits ultimately formed on opposite sides of the substrate.Successive sections of the web are indexed through a screen printing apparatus. A photocell system cooperates with preformed through-slots formed selectively in the web and windows formed in a platen beneath the section to precisely locate the platen with the section and relative to a circuit pattern formed in a screen above the section. The underside of the section is then held with the platen and the screen is positioned over the top side of the section. Ink is then flooded onto the screen and ultimately wiped through circuit-pattern openings in the screen and onto the section to form an inked impression of the circuit pattern on the section.

Abstract: A pin-removal tool (36) for removing a damaged or defective pin (23a) from a printed wiring board (21) includes a handle (37) and a shaft (38) extending from one end of the handle. The tool (21) further includes a sleeve (58) which is threadedly attached to the shaft (23) to facilitate rotational and axial movements therebetween. A pin-removal member (39) is fixedly attached to the shaft (38). The pin-removal member (39) includes a bore (42), a transverse slot (44) at one end of the member and a pair of shoulder-retaining portions (55) which aid in the removal of the pin (23). Laterally extending shoulders (29) of the pin (23a) are positioned within the slot (44) and the tool (36) is rotated ninety degrees to position the portions (55) adjacent to the shoulders. The sleeve (58) is then rotated while being held axially against the board 10. Upon rotation of the sleeve (58 ), the shaft (38) moves axially within the sleeve whereby the portions (55) pull the pin (23a) axially from the board (21).