Abstract: A process for separating perfluoro compound gas or vapor from another gas, typically nitrogen, in a gas mixture. The process involves a combination of membrane separation and condensation, and is particularly useful in the semiconductor industry, for treating exhaust gases from cleaning of chemical vapor deposition chambers. Operation of the condensation step at temperatures no lower than about -30.degree. C. reduces the need for refrigeration equipment and controls the amount of gas dissolved in the recovered perfluoro compound.

Abstract: A membrane hybrid process for treating organic-containing gas streams to remove or recover the organic. The process combines absorbent scrubbing, gas stripping, condensation, and membrane separation, and is particularly useful in treating high-volume, low-organic-concentration streams. The process may be operated such that the only products are a clean air stream suitable for venting to the atmosphere, and a small-volume, condensed liquid organic stream suitable to reuse or disposal.

Abstract: An improved, membrane-based method of treating gas evolved during natural gas liquids (NGL) stabilization, to separate the very light hydrocarbon gases, methane in particular, from the heavier hydrocarbons. The membrane acts as a demethanizer and establishes a vapor/liquid equilibrium during phase separation that is different than would otherwise obtain. This can increase NGL production and reduce the weight of C.sub.3+ hydrocarbons in the off-gas from the stabilizing phase separators.

Abstract: A process for treating a purge vent stream from a polymer manufacturing operation, the vent stream containing a polymer, such as ethylene or propylene, and a purge gas, such as nitrogen. The invention involves three separation steps: condensation, flash evaporation and membrane separation. The steps are integrated together in such a way as to provide a good separation between the components, and to avoid creation of secondary streams that need additional treatment.

Abstract: An improved, membrane-based method of treating gas evolved during gas/oil separation, to separate the very light hydrocarbon gases, methane in particular, from the heavier hydrocarbons. The membrane acts as a demethanizer and establishes a vapor/liquid equilibrium during phase separation that is different than would otherwise obtain. This can increase oil production and reduce the weight of C.sub.4+ hydrocarbons lost in the associated gas.

Abstract: A process for recovering organic components from gas streams by condensation. The process uses a semipermeable separation membrane as an expansion device to provide cooling for condensation.

Abstract: A process for separating two low-boiling components of a gas-phase mixture. The invention involves three separation steps: condensation, flash evaporation and membrane separation. The steps are integrated together in such a way as to provide a good separation between the components, and to avoid creation of secondary streams that need additional treatment. The invention is particularly useful for separation of low molecular weight organic compounds from other gases.

Abstract: A spiral-wound, gas-separation membrane module and a gas-separation process. The module and process provide at least partial counter-current flow between the feed and permeate gas streams without requiring a permeate sweep. The counter-current flow pattern can be achieved by appropriate placement of barriers or baffles in the feed channel. Similar modules and processes may also be used for pervaporation.

Abstract: A separation membrane useful for gas separation, particularly separation of C.sub.2+ hydrocarbons from natural gas. The invention encompasses the membrane itself, methods of making it and processes for using it. The membrane comprises a polymer having repeating units of a hydrocarbon-based, disubstituted polyacetylene, having the general formula: ##STR1## wherein R.sub.1 is chosen from the group consisting of C.sub.1 -C.sub.4 alkyl and phenyl, and wherein R.sub.2 is chosen from the group consisting of hydrogen and phenyl. In the most preferred embodiment, the membrane comprises poly(4-methyl-2-pentyne) ?PMP!. The membrane exhibits good chemical resistance and has super-glassy properties with regard to separating certain large, condensable permeant species from smaller, less-condensable permeant species. The membranes may also be useful in other fluid separations.

Abstract: A process for separating hydrocarbon gases of low boiling point, particularly methane, ethane and ethylene, from nitrogen. The process is performed using a membrane made from a super-glassy material. The gases to be separated are mixed with a condensable gas, such as a C.sub.3+ hydrocarbon. In the presence of the condensable gas, improved selectivity for the low-boiling-point hydrocarbon gas over nitrogen is achieved.

Abstract: A membrane and process for separating unsaturated hydrocarbons from fluid mixtures. The membrane and process differ from previously known membranes and processes, in that the feed and permeate streams can both be dry, the membrane need not be water or solvent swollen, and the membrane is characterized by a selectivity for an unsaturated hydrocarbon over a saturated hydrocarbon having the same number of carbon atoms of at least about 20, and a pressure-normalized flux of said unsaturated hydrocarbon of at least about 5.times.10.sup.-6 cm.sup.3 (STP)/cm.sup.2 .multidot.s.multidot.cmHg, said flux and selectivity being measured with a gas mixture containing said unsaturated and saturated hydrocarbons, and in a substantially dry environment.

Abstract: A membrane separation process for treating a gas stream containing methane and nitrogen, for example, natural gas. The separation process works by preferentially permeating methane and rejecting nitrogen. We have found that the process is able to meet natural gas pipeline specifications for nitrogen, with acceptably small methane loss, so long as the membrane can exhibit a methane/nitrogen selectivity of about 4, 5 or more. This selectivity can be achieved with some rubbery and super-glassy membranes at low temperatures. The process can also be used for separating ethylene from nitrogen.

Abstract: A membrane separation process combined with a cryogenic separation process for treating a gas stream containing methane, nitrogen and at least one other component. The membrane separation process works by preferentially permeating methane and the other component and rejecting nitrogen. The process is particularly useful in removing components such as water, carbon dioxide or C.sub.3+ hydrocarbons that might otherwise freeze and plug the cryogenic equipment.

Abstract: A process for restoring the selectivity of high-flee-volume, glassy polymer membranes for condensable components over less-condensable components or non-condensable components of a gas mixture. The process involves exposing the membrane to suitable sorbent vapor, such as propane or butane, thereby reopening the microvoids that make up the free volume. The selectivity of an aged membrane may be restored to 70-100% of its original value. The selectivity of a membrane which is known to age over time can also be maintained by keeping the membrane in a vapor environment when it is not in use.

Abstract: A gas-separation method for controlling vapor emissions. The method employs a spiral-wound membrane module, adapted to provide one or more feed-side baffles in the feed channel. The method may be used to control vapor emissions from a volatile liquid, and is particularly useful to control fuel vapors emitted during fuel transfer operations.

Abstract: Improved processes for treating gas streams containing hydrogen sulfide and carbon dioxide, particularly natural gas streams. The processes rely on the availability of a membrane that maintains high hydrogen sulfide/methane selectivity and adequate hydrogen sulfide/carbon dioxide selectivity when measured with multicomponent gas mixtures at high pressure. The processes have three steps: an acid gas removal step, to remove both hydrogen sulfide and carbon dioxide from the primary gas stream; a membrane fractionation step, to separate hydrogen sulfide from carbon dioxide and create a highly hydrogen-sulfide-concentrated fraction; and a sulfur-fixing step.

Abstract: Improved processes for treating gas streams containing hydrogen sulfide and carbon dioxide, particularly gas streams from fossil fuel gasification processes. The processes rely on the availability of a membrane that maintains high hydrogen sulfide/methane selectivity and adequate hydrogen sulfide/carbon dioxide selectivity when measured with multicomponent gas mixtures at high pressure. The processes have three steps: an acid gas removal step, to remove both hydrogen sulfide and carbon dioxide from the primary gas stream; a membrane fractionation step, to separate hydrogen sulfide from carbon dioxide and create a highly hydrogen-sulfide-concentrated fraction; and a sulfur-fixing step.

Abstract: A membrane process for separating chlorine from chlorine-containing gas streams is disclosed. The process employs a permselective membrane that is selective to chlorine and is stable in the long-term presence of chlorine. The process can be used to treat tail-gas from chlor-alkali plants, for example.

Abstract: A pervaporation apparatus and process adapted to handle a diverse range of feed stream compositions and volumes. The apparatus includes a pervaporation unit and condenser, one or more tanks and a control system to direct liquid flows within the apparatus according to the chosen processing scheme. The apparatus and process can achieve separation performance comparable to a one-stage, two-stage, two-step or more complicated pervaporation system, including those in which two-phase permeates are produced.

Abstract: A process for separating C.sub.3 + hydrocarbons, particularly propane and butane, from natural gas. The process uses a poly(trimethylsilylpropyne) membrane.