Abstract: An optical component manipulation system has two opposed jaws, which can each be independently positioned relative to each other in a coordinate plane to thereby effect the desired positioning of optical components within the larger system. Z-axis rigidity is provided by air-bearings. Laser heating of the jaws is used for solder, or similar heat driven bonding, processes.

Abstract: A tunable Fabry-Perot filter includes an optical cavity bounded by a stationary reflector and a deformable or movable membrane reflector. A second electrostatic cavity outside of the optical cavity includes a pair of electrodes, one of which is mechanically coupled to the movable membrane reflector. A voltage applied to the electrodes across the electrostatic cavity causes deflection of the membrane, thereby changing the length of the optical cavity and tuning the filter. The filter with the movable membrane can be formed by micro device photolithographic and fabrication processes from a semiconductor material in an integrated device structure. The membrane can include an inner movable membrane portion connected within an outer body portion by a pattern of tethers. The tether pattern can be such that straight or radial tethers connect the inner membrane with the outer body. Alternatively, a tether pattern with tethers arranged in a substantially spiral pattern can be used.

Abstract: A method and system for fusing an optical fiber lens is compatible with automation. Specifically, the fusing of the fiber lens is controlled in response to a diffraction pattern of light exiting from the fiber lens. This diffraction pattern is indicative of the lens shape and characteristics. Specifically, light is injected into an optical fiber and a diffraction pattern of the light exiting from a fiber lens is detected. The fiber lens is then fused in response to this diffraction pattern.

Abstract: A nip mechanism for a substrate transfer system includes: a first nip roller; a second nip roller located substantially vertically above the first nip roller; and a drive motor for driving the first nip roller and the second nip roller to feed a substrate between the first nip roller and the second nip roller when the drive motor is driven in a first direction. The second nip roller creates and maintains a nip with the first nip roller due to a force of gravity without using a spring or other mechanical device while the drive motor is driven in the first direction. The drive motor engages a one-way clutch for engaging a roller separation mechanism to raise and separate the second nip roller from the first nip roller when the drive motor is driven in a second direction. The first and second nip rollers maintain substantial vertical alignment with one another when the drive motor is driven in either direction.

Abstract: A method and apparatus is disclosed to precisely locate an edge of an imageable plate mounted on a drum or other support surface. A light source and light sensor are used to measure the difference in reflectivity between the plate and the support surface. The drum or support surface contains at least one groove to increase the difference in reflectivity between the plate and the support surface. The groove may also contain an anti-reflecting layer to further increase the difference in reflectivity. The groove may also have a geometric shape that causes incident light to be directed away from the light sensor.

Abstract: An alignment process for a fiber optic system, which includes at least one lens and a tunable filter element, comprises transmitting an optical signal into the system and detecting a back-reflection from the lens and/or the tunable filter element. The position of the lens relative to the tunable filter element is then manipulated in response to the back-reflection. This alignment prevents the excitation of higher order modes.

Abstract: The present invention provides a method and apparatus for cleaning a coating material from a surface of a print substrate mounted on the plate cylinder of a printing press using an ultrasonic acoustic cleaning apparatus. The method comprises: applying a cleaning solution onto a surface of the print substrate, rotating the plate cylinder to displace the print substrate under an ultrasonic acoustic cleaning apparatus to dislodge a coating material from the surface of the print substrate, and removing the dislodged coating material and the cleaning solution from the print substrate using a vacuum system.

Abstract: An optical resonator is designed to suppress higher order transverse spatial modes. Higher order transverse modes in the inventive optical resonator are forced to be unstable, and ultimately achieving single transverse mode resonator operation. Specifically, the mirror shape or intracavity lens profile is tailored to bound the lower order modes while rendering the higher order modes unstable. This has application in MEMS/MOEMS devices by reducing side mode suppression ratio (SMSR) dependence on alignment tolerances, for example.

Abstract: In a MOEMS device and corresponding fabrication process, absorbing material along the optical axis of the device is removed. The result is a suspended optical coating, such as a dielectric thin film mirror stack. Such optical coatings can have very low absorption. Thus, the invention can materially lower the net absorption in the device, and thereby improve performance, by degrading power related dependencies.

Abstract: A process for tunable filter train alignment comprises detecting a spectral response of the filter train and aligning an optical fiber that transmits an input optical signal to the filter train during operation. Further, the tunable filter is moved relative to the filter train in response to a spectral response of the filter train. As a result, the alignment and spectral response of the tunable filter train are optimized. In the preferred embodiment, the alignment and SMSR optimization occur simultaneously with respect to each other.

Abstract: A substrate manager for a substrate exposure machine is used, in one example, as a platesetter. As such, it comprises a substrate storage system, containing one or more stacks of substrates, such as plates in one implementation. A substrate picker is provided for picking substrates from the stack of substrates. The substrates are then handed to a transfer system that conveys the substrates to an imaging engine. A substrate registration system is provided upstream of the imaging engine. The substrate registration system includes (1) a substrate transfer system for supporting and conveying substrates and (2) at least one engaging member for pushing the substrates on the substrate transfer system to a desired position. Preferably, two sets of engaging members are used, one on either side of the plates. This allows angular as well as positional registration. The substrate transfer system includes a frame and a series of rollers for supporting the substrates.

Abstract: A process for patterning dielectric layers of the type typically found in optical coatings in the context of MEMS manufacturing is disclosed. A dielectric coating is deposited over a device layer, which has or will be released, and patterned using a mask layer. In one example, the coating is etched using the mask layer as a protection layer. In another example, a lift-off process is shown. The primary advantage of photolithographic patterning of the dielectric layers in optical MEMS devices is that higher levels of consistency can be achieved in fabrication, such as size, location, and residual material stress. Competing techniques such as shadow masking yield lower quality features and are difficult to align. Further, the minimum feature size that can be obtained with shadow masks is limited to ˜100 &mgr;m, depending on the coating system geometry, and they require hard contact with the surface of the wafer, which can lead to damage and/or particulate contamination.

Abstract: An integrated optical monitoring system comprises a hermetic package and an optical bench sealed within a package. An optical fiber pigtail enters the package via a feed-through to connect and terminate above the bench. A tunable filter is connected to the top of the bench and filters an optical signal transmitted by the fiber pigtail. A detector, also connected to the bench, detects the filtered signal from the tunable filter. Thus, the entire system is integrated together, on a single bench within a preferably small package. This configuration makes the system useful as a subsystem, for example, in a larger system offering higher levels of functionality and optical signal processing capability.

Abstract: In optoelectronic systems, package moisture can affect stress levels in dielectric coatings on MEMS devices. Specifically, as the moisture content in these dielectric coatings changes, there are concomitant changes in the material stress. These changes in material stress can affect the operation of the overall MEMS device. Specifically, in the context of tunable filters, moisture can lead to a drift in the size of the optical resonant cavity over time as changes in material stress affect the MEMS structures. According to the invention, a getter is added to the package to absorb moisture, and thereby stabilize the operation of the optical filter, and specifically prevent uncontrolled drift in the size of its optical cavity.

Abstract: An optical membrane device and method for making such a device are described. This membrane is notable in that it comprises an optically curved surface. In some embodiments, this curved optical surface is optically concave and coated, for example, with a highly reflecting (HR) coating to create a curved mirror. In other embodiments, the optical surface is optically convex and coated with, preferably, an antireflective (AR) coating to function as a refractive or diffractive lens.

Abstract: Tabs or stops are integrated into a membrane structure to prevent its snapdown. Features comprising two surfaces separated by a distance equal to the maximum desired range of movement are produced. When the two surfaces contact, the motion of the structure is arrested or greatly diminished by increasing its rigidity. For an electrostatically actuated MEMS structure, these features can be used to limit the range of motion such that pull-in or snapdown is avoided, greatly enhancing the reliability of the device. One key design feature is that the two contacting surfaces are maintained at the same electrical potential avoiding problems associated with electrostatic cavity discharge.

Abstract: An optical amplifier array is integrated with a switching matrix with a tunable filter. As a result, switching and amplification can be performed in a common hermetic package, for example, thus offering advantages associated with small footprint and low cost. The optional integration of the tunable filter, with or without the switching matrix, further allows for the monitoring of the separate optical links to ensure the proper routing of signals and/or proper spectral slotting of the various channels in each of the WDM optical signals.

Abstract: A technique for creating alignment feature in mass transported substrates yields alignment features that can be located with high degrees of accuracy. Specifically, structures such as concave or convex lenses are created that yield a light pattern in transmission or reflection when the part of the substrate is imaged or a plane near the substrate is imaged. This light pattern is then used to align the substrate during subsequent lithography or packaging processes.

Abstract: A dynamic optical spectral filter is implemented in a microelectromechanical system (MEMS). It comprises a frame. An array of mirrors is provided on a first portion of the frame, along with a second array of adjustment mirrors on a second portion of the frame. An array of variable beam splitters is provided on a middle portion of the frame, between the first array and the second array. Finally, to provide the filter functionality, optical delays are disposed in beam paths between the first mirror array the second mirror array. These elements are used to produce multiple Mach-Zehnder interferometers, such as cascaded or series interferometers. Implementations have advantages associated with speed of operation and can have polarization isotropy.

Abstract: A MOEMS Fabry-Perot tunable filter includes an optical membrane structure. Two electrostatic cavities are provided, one on either side of the membrane structure. As a result, electrostatic attractive forces can be exerted on the optical membrane to enable deflection in either direction, typically, along the optical axis. This is useful in calibrating the tunable filter during operation to an initial wavelength (&lgr;o) set point. It is also useful in controlling the membrane to avoid unstable operation.