Abstract: The present invention relates to a well-bore sensor apparatus and method. The apparatus includes a downhole tool carrying at least one sensor plug for deployment into the sidewall of a well-bore. The apparatus may also be used in conjunction with a surface control unit and a communication link for operatively coupling the sensor plug to the surface control unit. The sensor plug is capable of collecting well-bore data, such as pressure or temperature, and communicating the data uphole via a communication link, such as the downhole tool or an antenna. The downhole data may then be analyzed and control commands sent in response thereto. The sensor plug and/or the downhole tool may be made to respond to such control commands. In some embodiments, multiple surface control units for corresponding wells may be networked for decision making and control across multiple well-bores.

Abstract: A method and apparatus for controlling fluidic torque in a downhole tool is provided. One or more rotatable components of the downhole tool comprise a deformable material, such as rubber or SMA, selectively deformable in response to the flow of fluid through the downhole tool. The rotatable components may include a rotor and/or a turbine of a generator in the downhole tool. Non-rotatable components, such as the stator of the generator, may also be deformable. The rotor, the stator, and/or turbine may comprise a deformable material capable of selectively deforming in response to the flow of drilling mud through the generator. The desired deformation and/or the desired torque may be controlled by adjusting the parameters of the components.

Abstract: A method and apparatus is provided to support a gyroscope within a downhole drilling tool. A packaging system is positioned within a drill collar of the drilling tool and includes a housing for the gyro and at least one centralizer supporting the housing within the drill collar. The system may also be provided with a down-hole end cap, an up-hole endcap and a loading device. A gyro compression mechanism that is capable of holding wires may also be included to provide power and communication while compressing the gyro to isolate it from shock or vibration.

Abstract: A method for sampling a subsurface formation includes positioning a formation testing tool in a borehole having borehole fluid with a pressure less than formation pressure such that a pressure differential exists between the borehole and the formation. The method also includes establishing fluid communication between the tool and the formation, and inducing flow from the formation into the tool by exposing the tool to the pressure differential. The method further includes capturing a formation fluid sample in a sample tank by directing formation fluid to the sample tank and exposing the sample tank to the pressure differential. A system for sampling a subsurface formation includes a formation testing tool having a probe assembly, a sample tank, and a conduit system. The system also includes wellhead for controlling borehole pressure. The wellhead includes a sealing apparatus, a pressure increasing device, and a flow adjustment device.

Abstract: A method is disclosed which utilizes multiple overlapping surveys to estimate a position in a wellbore and related position uncertainty. Multiple surveys are often taken over the same portion of a wellbore either concurrently or sequentially and/or using various instruments. Each survey generates an estimated survey position and related uncertainty for a given location in the wellbore. By combining the estimated survey positions and uncertainties for these overlapping surveys, a resultant position and related ellipsoid of uncertainty is estimated. This resultant position estimates a position in the wellbore by incorporating the estimated survey positions and uncertainties of multiple overlapping surveys.

Abstract: An apparatus and a method for controlling oilfield production to improve efficiency includes a remote sensing unit that is placed within a subsurface formation, an antenna structure for communicating with the remote sensing unit, a casing joint having nonconductive “windows” for allowing a internally located antenna to communicate with the remote sensing unit, and a system for obtaining subsurface formation data and for producing the formation data to a central location for subsequent analysis. The remote sensing unit is placed sufficiently far from the wellbore to reduce or eliminate effects that the wellbore might have on formation data samples taken by the remote sensing unit. The remote sensing unit is an active device with the capability of responding to control commands by determining certain subsurface formation characteristics such as pressure or temperature, and transmitting corresponding data values to a wellbore tool.

Abstract: An apparatus and a method for controlling oilfield production to improve efficiency includes a remote sensing unit that is placed within a subsurface formation, an antenna structure for transmitting power and communicating signals to the remote sensing unit and for receiving communication signals from the remote sensor, a casing joint having nonconductive “windows” for allowing an internally located antenna to communicate with the remote sensing unit for those embodiments in which a wireline tool is being used to communicate with remote sensing unit, and a system for obtaining subsurface formation data and for producing the formation data to a central location for subsequent analysis. The remote sensing unit is a standalone sensor that is placed sufficiently far from the wellbore to reduce or eliminate effects that the wellbore might have on formation data samples taken by the remote sensing unit. The subsurface formation data values are transmitted to a central location for analysis.

Abstract: A sample module is provided for use in a downhole tool to obtain fluid from a subsurface formation penetrated by a wellbore. The sample module includes a sample chamber carried by the module for collecting a sample of formation fluid obtained from the formation via the downhole tool, and a validation chamber carried by the module for collecting a substantially smaller sample of formation fluid than the sample chamber. The validation chamber is removable from the sample module at the surface without disturbing the sample chamber. A sample chamber is also provided that includes a subtantially cylindrical body capable of safely withstanding heating at the surface, following collection of a formation fluid sample via the downhole tool and withdrawal of the sample chamber from the wellbore, to temperatures necessary to promote recombination of the sample components wihtin the chambers. Additionally, the body is equipped so as to be certified for transportation.

Abstract: A downhole sampling tool and related method are provided. The tool is provided with a main flowline for communicating fluid from the formation through the tool. A main valve is positioned in the main flowline and defines a first portion and a second portion of the main flowline. At least one sample chamber with a slidable piston therein defining a sample cavity and a buffer cavity is also provided. The sample cavity is in selective fluid communication with the first portion of the main flowline via a first flowline and with the second portion of the main flowline via a second flowline. Fluid communication is selectively established between the sample cavity and the first and/or second portions of the main flowline for selectively flushing fluid through the sample cavity and/or collecting samples of the fluid therein. Fluid may also be discharged from the buffer cavity via a third flowline.

Abstract: A sample module for use in a downhole tool includes a sample chamber for receiving and storing pressurized fluid. A piston is slidably disposed in the chamber to define a sample cavity and a buffer cavity, and the cavities have variable volumes determined by movement of the piston. A first flowline is provided for communicating fluid obtained from a subsurface formation through the sample module. A second flowline connects the first flowline to the sample cavity, and a third flowline connects the first flowline to the buffer cavity for communicating buffer fluid out of the buffer cavity. A first valve capable of moving between a closed position and an open position is disposed in the second flowline for communicating flow of fluid from the first flowline to the sample cavity. When the first valve is in the open position, the sample cavity and the buffer cavity are in fluid communication with the first flowline and therefore have equivalent pressures.

Abstract: A borehole survey method is provided for processing continuous measurements of the earth's magnetic and gravitational fields obtained while drilling a borehole. The present invention improves borehole acquisition of targeted geological structures by substantially reducing continuous measurement errors attributable to noise, shock and vibrations from turning the drill bit against rock.

Abstract: A stator for a positive displacement motor including an external tube. The external tube includes an outer surface and an inner surface, and the inner surface includes at least two radially inwardly projecting lobes extending helically along a length of the external tube. A liner is positioned adjacent the inner surface, and the liner conforms to the radially inwardly projecting lobes formed on the inner surface and to the helical shape of the inner surface. A thickness of the liner is at a maximum at the at least two radially inwardly projecting lobes.

Abstract: The compressibility of a formation hydrocarbon sample is determined downhole by using a borehole tool to obtain the sample downhole, and, at two different pressures, subjecting the sample to near infrared illumination and conducting spectral absorption measurement of peaks at and/or around about 6,000 cm−1 and/or at and/or about 5,800 cm−1 (the absorption peaks of methane and crude oil respectively). The compressibility of the sample is determined from the change in the peak areas, the change in pressure, and the measured peak area itself. According to a preferred embodiment of the invention, the pressure is changed at least 2000 pounds per square inch (psi), and preferably 4000 or more psi between measurements.

Abstract: A sample module for use in a downhole tool includes a sample chamber for receiving and storing pressurized fluid. A piston is slidably disposed in the chamber to define a sample cavity and a buffer cavity, and the cavities have variable volumes determined by movement of the piston. A first flowline is provided for communicating fluid obtained from a subsurface formation through the sample module. A second flowline connects the first flowline to the sample cavity, and a third flowline connects the sample cavity to one of the first flowline and an outlet port. A first valve is disposed in the second flowline for controlling the flow of fluid from the first flowline to the sample cavity, and a second valve is disposed in the third flowline for controlling the flow of fluid out of the sample cavity, whereby any fluid preloaded in the sample cavity may be flushed therefrom using the formation fluid in the first flowline and the first and second valves.

Abstract: An apparatus and method are provided for deploying a data sensing apparatus into a subsurface geologic formation for intermittent or continuously gathering data from the subsurface formation and transmitting the data to a remote data receiver. In a preferred embodiment, a non-linear arrangement of a barrel and a burn chamber is used to provide a gun-like device for firing a bullet-shaped data sensing apparatus into a formation of interest. The data sensing apparatus, once disposed within the matrix of the formation of interest, monitors formation conditions and transmits the data for use in optimizing drilling and production activities.

Abstract: A method for determining a desirable depth for drilling a horizontal well within an oil reservoir includes the steps of deploying a plurality of data sensors at discrete depths in a subsurface formation penetrated by a wellbore, gathering formation pressure data for the discrete depths using the data sensors, and determining the depth of a reservoir using the gathered formation pressure data. The depth within the reservoir may be determined by identifying from the gathered formation pressure data at least one depth whose corresponding formation pressure is suggestive of a reservoir. Once such a depth is identified, the wellbore itself or a lateral drainhole depending from the wellbore may be steered into the reservoir by maintaining the trajectory of the wellbore or drainhole at a substantially constant distance from a fluid contact within the reservoir.

Abstract: A well survey process for combining highly accurate well survey data with lower quality survey data in such manner that survey determination of overall borehole trajectory is improved. The inclination and/or azimuth of the wellbore path at each of the wellbore survey stations is acquired with a MWD tool or other survey instrument maintained stationary within the wellbore. Continuous survey measurements, for inclination and/or azimuth are taken during the drilling process and therefore less accurate due to significant drilling noise. Stationary survey measurement is more accurate but infrequently sampled, while continuous inclination and/or azimuth measurement is less accurate but more frequently sampled. The objective is to augment a conventional minimum radius of curvature approximation of the wellbore trajectory between the survey stations with whatever reliable information can be extracted from the continuous inclination and/or azimuth measurements.

Abstract: The present invention provides a hydraulically actuated downhole adjustable bent housing for use in directional drilling of bore holes and wells that allows adjustment of the housing from aligned to a bent configuration without raising or lowering the drillstring. The present invention also provides a method of directionally drilling a bore hole or a well using an downhole adjustable bent housing that can be operated without raising or lowering the drillstring.

Abstract: A method for calculating a gyroscope survey is disclosed. The method includes measuring outputs of gyroscopes and accelerometers in a survey instrument. An instrument rotational movement is determined from the outputs of the gyroscopes. If the rotational movement exceeds a predetermined threshold, an instrument attitude is calculated from the gyroscope measurements, using the most recent alignment measurement to initialize the attitude measurement. Instrument alignment is calculated from the output of the accelerometers and gyroscopes when the threshold is not exceeded. In one embodiment, alignment is calculated using Kalman filtering. In a particular application, azimuth and inclination of a wellbore are determined at selected positions from the alignment and/or attitude measurements. The wellbore azimuth and inclination are used in one embodiment to calculate the wellbore trajectory along its length.