Abstract: A tenacious wear resistant coating is applied with a high velocity oxygen-fuel thermal spray gun using a composite powder of aluminum and an iron base metal. The metal may be iron-chromium, iron-molybdenum, cast iron or a combination. A particular combination is a blend of a first powder and a second powder, the first powder consisting of a composite of aluminum subparticles and iron-molybdenum alloy subparticles, and the second powder consisting of a composite of aluminum subparticles and cast iron subparticles. An internal combustion engine block has such a coating applied to the cylinder walls.

Abstract: In a fluid valving system, binary fluid control lines are connected in parallel between a common fluid inlet and a common fluid outlet. Each line has a binary valve and a metering orifice for passing a predetermined rate of fluid flow. The rates are in a geometric progression in factors of two. An analog fluid control line is connected in parallel with the binary lines, and has a continuously adjustable flow rate regulator for passing any selected rate of fluid flow up to a maximum at least equal to the largest increment of rate change in the binary lines. The regulator is formed of a miniature solid state device. A controller sets each binary valve open or closed, and sets the regulator for a selected flow rate, such that cooperative settings provide for a smoothly variable rate of total fluid flow.

Abstract: A spectrometric instrument which exhibits an intrinsic profile for a sharp spectral line produces profile data for narrow spectral lines. The spectral lines are effected with a high finesse etalon of gold coated polymer. A transformation filter is computed for transforming the profile data to a gaussian profile. A wavelength calibration is combined with the filter to effect a correction matrix which is applied to sample data to generate calibrated standardized data. Iteratively a correction matrix is applied to calibration data to generate standardized calibration data which is utilized for the wavelength calibration. Calibration is effected with an optical standard, an interference etalon and a fringe formula. Etalon effective thickness is first estimated and then precisely determined so that fringe peaks calibrate wavelength.

Abstract: A method of producing spectral data corrected for background includes generating spectral data, ascertaining background and subtracting background points to produce the corrected data. To ascertain background the spectral data are masked initially at the spectral peak of interest, and a least squares curve is fitted to the masked data. A runs test is performed to detect whether the number of runs exceeds a selected significance level. If so, the data are further masked and a curve is refitted. These steps are iterated until no further significant number of runs is detected. Similar testing for outliers is then effected with similar masking, a final curve represents the background level.

Abstract: In an angular gas cap on a wire thermal spray gun, a forward channel extends from a rearward channel at an oblique angle thereto so as to have a lateral directional component. The rearward channel at the nozzle has a channel axis parallel to the central axis of the nozzle and is offset from the central axis in a direction opposite the lateral directional component. Immediately upon termination of spraying the wire is retracted into the nozzle. A wire positioner includes a hollow collet with the wire extending therethrough. A linear actuator retains the collet against a wall to hold the collet open from the wire during spraying. Upon termination of spraying the actuator retracts to release the collet from the wall so the collet is sprung to engage the wire during the retraction. Upon startup the wire is advanced into the gas cap faster than normal spraying speed.

Abstract: A wire flame spray apparatus includes a wire feed pulley driven by a motor. A first counterpulley urges a wire into engagement with the feed pulley. A detector pulley with a second counterpulley engages the wire to detect actual wire feed rate. A balance beam supports the counterpulleys. A pressure cylinder acts on the beam to increase counterpulley force on the wire in response to a lagging of actual feed rate from a predetermined feed rate so as to avert slippage of the wire on the feed pulley. A sensor senses changes in rotational speed of the detector pulley and generates signals to increase the counterpulley force. A microprocessor provides control signals for the motor and pressure cylinder.

Abstract: To calibrate a photodetector, a rotating disk with a slot is disposed in a light beam with decreasing speed from a defined maximum rotational speed to a defined minimum speed, while magnitudes and times of signals are read out and stored. Vernier pairs of signals occur in adjacent readout intervals, and non-vernier signals exclude the verniers. Readout times for verniers are used to estimate a preliminary function of rotations versus time. From the function are estimated an occurrence time for each pair and period of disk rotation at the time. Vernier fraction is the ratio of one signal in the pair to the sum of the pair. A time offset is the product of vernier fraction, slot fraction of the disk and the estimated period. Occurrence times corrected with the time offset are utilized to fit a corrected function of disk rotations versus time. Points of time for the non-vernier signals are determined from the corrected function, each point corresponding to disk rotations to a corresponding non-vernier signal.

Abstract: A long rod penetrator projectile comprises an elongated main penetrator body, a stabilizing fin assembly attached to the rear of the main body, and a perforated canister carried within the fin assembly. A pyrotechnic material such as pyronol is contained within the canister. The pyronol ignites during impact. The burning pyrotechnic material spews forth through the perforations in the canister to provide improved after armor effects.

Abstract: An arcjet thruster comprises a cathode body and anode body tandemly arranged and separated by an insulative propellant injection ring. The cathode body has a cathode cavity therein having a convergent and a divergent portion forming a throat therebetween. The anode body has a divergent cavity therein for producing thrust. The divergent cavity has an upstream portion and a downstream portion. The divergent portion of the cathode and the upstream portion of the anode cavity form a constrictor. A power supply connected between the anode and the cathode bodies is used to produce an arc between the anode and cathode that passes through the constrictor. Propellant is injected in a vortex flow radially into the constrictor so that it divides. A portion of the flow is directed upstream through the throat into the convergent portion of the cathode cavity thus also pushing the cathode arc attachment point into the convergent portion to cause diffuse attachment thereof.

Abstract: An industrial shotgun is provided with a pistol type hand grip assembly, a remote trigger mechanism, and a hanging support bracket at approximately the center of mass of the industrial gun. The remote trigger mechanism includes a remote trigger coupled from the hand grip to the trigger through a horizontal linking bar. The trigger is disengaged from the remote trigger when the breech block is opened. The hand grip includes a dead man safety which prevents remote trigger actuation unless the thumb operated dead man safety is depressed and the breech block is fully closed.

Abstract: An ammunition cartridge comprises a tubular case having a head end and an open mount end, at least two propellant charges contained within said case, and a hermetic barrier means installed between the charges for separating the charges from one another and preventing premature crossflow of gases. One embodiment of the barrier means comprises a formed-in-place solid layer of polymeric resin material. This layer is formed in place on top of a first propellant charge, conforms to the surface contour of the first charge and extends radially across the charge to the tubular case.Another preferred barrier means comprises a collapsible flexible polymeric disk extending radially across the case between the charges. This disk has a diameter at least equal to that of the inside of said case and a tubular outer rim operably engaged with said tubular case to provide a circumferential seal between the charges.

Abstract: A dual plastic compression formed shotshell casing includes an injection-molded annular-shaped hard plastic rim and an elongated compression-formed tubular body having an integral basewad portion at its base end which is mechanically interlocked with the rim to define the final basewad of the shotshell casing. In method of making the shotshell casing, the hard plastic rim is first injection molded independently. The tubular body is then formed in a two-step process. In the first step, a plastic preform is injection molded over the rim in mechanically interlocked relation to the rim. In the second step, the tubular body is compression formed from the preform mechanically locked to the rim.

Abstract: A sabot bullet having a bullet body with an improved configuration in the area at which the two conical parts of the bullet body are joined. A connecting part is provided between the parts which extend longitudinally of the bullet body and is integral with the adjacent ends of the conical parts. In a first embodiment, the connecting part is a cylindrical connecting member integral at its ends with the conical parts. In a second embodiment, the connecting part is an annular, solid extension having a traversely concave outer surface; thus, the extension represents a gradual change in the outer surface of the bullet body from one conical part to the other conical part. An improved sabot segment has ribs on the outer surface thereof. These ribs allow the sabot segment to be compressed or to yield when the sabot bullet is fired from a gun. The ribs extend longitudinally of the sabot segments and are preferably transversely semi-circular. End bands can also be provided with the ribs.

Abstract: A low cost penetrator projectile is disclosed having a hard metal penetrator core with a generally hollow conical shape. The core is formed from low carbon steel in a series of progressive dies. The formed cores are then carburized and tempered to achieve a final Rockwell hardness of between about C50 and C55.