Abstract: Glass batch compositions for the formation of high-modulus, and high-strength glass fibers as well as fibers suitable for use as textile and reinforcements are disclosed. Fibers formed of the composition are especially suitable for use in high-strength, low-weight applications such as windmill blades and high strength and modulus applications where strength and stiffness are required in the composite. The glass composition is up to about 70.5 weight % SiO2, about 24.5 weight % Al2O3, about 22 weight % alkaline earth oxides and may include small amounts of alkali metal oxides and ZrO2. Fiberglass-reinforced composite articles such as windmill blades are also disclosed.

Abstract: A method of manufacturing roofing shingles comprises the steps of: coating a continuously supplied shingle mat with roofing asphalt to make an asphalt-coated sheet, the asphalt-coated sheet having at least one prime portion and at least one headlap portion, varying the thickness of the asphalt-coated sheet such that the at least one prime portion of the asphalt-coated sheet has a first thickness and the headlap portion has a second thickness, the thickness of the asphalt-coated sheet being varied by passing the asphalt-coated sheet through compression rollers, applying granules onto the asphalt-coated sheet to form a granule-covered sheet, and cutting the granule-covered sheet into shingles.

Abstract: A low viscosity E-glass composition including SiO2 in an amount ranging from 52-54 weight percent, Al2O3 in an amount ranging from 12-14 weight percent, F2 in an amount ranging from 0-1.0 weight percent, Fe2O3 in an amount ranging from 0 to 0.8 weight percent, Na2O in an amount ranging from 0-2.0 weight percent, K2O in an amount ranging from 0-2.0 weight percent, CaO in an amount ranging from 16-23 weight percent, MgO in an amount ranging from 0-3.0 weight percent, Li2O in an amount ranging from 0-3.0, TiO2 in an amount ranging from 0-1.5 weight percent, ZnO in an amount ranging from 0-4.0 weight percent, and B2O3 in an amount ranging from 8.0-10 weight percent is provided. The glass composition has a log 3 viscosity temperature between 1750 and 2150° F. and a ?T temperature greater than 50° F.

Abstract: This invention relates to an underlayment for use under a plurality of courses of roofing shingles. The underlayment includes a water impermeable membrane layer containing at least one flap extending horizontally across the membrane layer. The flap is movable between a flat position and a raised position. In the raised position, an upper edge of a roofing shingle can be positioned under the flap. The upper edge of the roofing shingle can then be subsequently overlapped by the flap when the flap is moved into the flat position. The flap can then subsequently be overlapped by another course of roofing shingles.

Abstract: A machine is provided for distributing blowing wool from a source of compressed blowing wool. The machine is configured to discharge the blowing wool into distribution hoses. The machine including a shredding chamber having an outlet end. The shredding chamber includes a plurality of shredders configured to condition the blowing wool. A discharge mechanism is mounted at the outlet end of the shredding chamber. The discharge mechanism is configured for distributing the conditioned blowing wool from a discharge mechanism outlet end into an airstream provided by a blower. A choke is positioned between the outlet end of the shredding chamber and the discharge mechanism. The choke is configured to direct heavier clumps of blowing wool to the shredding chamber for further conditioning and configured to allow conditioned blowing wool to enter the discharge mechanism.

Abstract: A recovery system recycles the washwater used to clean excess binder and debris from the production components, including a forming hoodwall constructed of non-corrosive materials, for manufacturing fiberglass insulation. A separate closed-loop recovery system is provided for the forming hoodwall in which the binder-containing washwater is screened and then recycled back to the forming hoodwall without further chemical treatment to change the pH level. A binder reclamation system is coupled to the hoodwall washwater recovery system to divert the low pH washwater when the supply of binder needs replenished at the forming hoodwall. The binder reclamation system introduces an acid solution to the cleaned washwater to lower the pH from about 2.5 to about 3.5. The other production components share a bulk washwater recovery system in which a base solution is introduced to raise the pH to approximately 8 or above to reduce corrosion in the other production components.

Abstract: An apparatus for determining the density of insulation in a cavity of a structure that senses a force of the insulation against the sensor. The force is used to determine the density of the insulation, which, in turn, is used to determine the thermal resistance or R-value of the insulation. The apparatus may include a fixture for supporting the sensor and holding the sensor in the substantially fixed position. A method for determining the density of loose-fill, blown-in-place insulation in a wall cavity by the use of a sensor is that measures a force exerted on the sensor by the insulation. The measured force is used to determine the density of the insulation. The thermal resistance of the insulation is determined from the known cavity depth and insulation density.

Abstract: A dishwasher tub includes a main body having opposing side walls that are interconnected by a rear wall, all formed from a multi-layered composite material. A cap member is joined atop the opposing side and rear walls, a base member is joined to lower edge portions of the opposing side walls and rear wall, and a frontal halo member is mounted between the cap and base member to define an overall washing chamber having a front opening. Preferably, the multi-layered composite material includes an inner stainless layer, a rigid layer and an outer protective layer, such as a layer of stainless steel, a rigid polyester mat, and a protective layer of hard plastic or aluminum foil. The outer layer also preferably serves as a shipping container for the dishwasher, enabling components of the dishwasher to be transported to a designated location for final assembly.

Abstract: An apparatus for determining the density of insulation in a cavity of a structure includes a sensor that is held in a substantially fixed position relative to the insulation for sensing the force of the insulation against the sensor. The force is used to determine the density of the insulation, which, in turn, is used to determine the thermal resistance or R-value of the insulation. The apparatus may include a fixture for supporting the sensor and holding the sensor in the substantially fixed position. A method for determining the density of loose-fill, blown-in-place insulation comprises the step of providing a structure with a cavity having a known depth. The cavity is filled with insulation. A sensor is held in a substantially fixed position relative to the insulation to measure force exerted on the sensor by the insulation. The measured force is used to determine the density of the insulation. The thermal resistance of the insulation is determined from the known cavity depth and insulation density.

Abstract: A foam insert for a rain gutter for a residential dwelling is provided. The foam insert prevents debris such as leaves, pine needles, gravel, and dirt from entering the rain gutter and permits water to pass through the foam and into the gutter. The foam insert has a channel in the outer side to receive the inwardly projecting lip of a gutter when the foam insert is placed into the gutter. As the foam inserts are installed in the gutter, the lip of the gutter is positioned within the channel. The foam is flexible, which permits the foam insert to be bent and maneuvered into position within the gutter. The foam inserts are formed with a pore size of 14 ppi or below. The foam inserts are inexpensive and may be quickly and easily installed or removed from the gutter by a single individual.

Abstract: A system for making clipped thermoplastic yarns or filaments, such as chipped glass yarns, including at least a die co-operating with at least a cutting machine located in extension of each other. A mechanism sizes the yarns and/or filaments coming from the die. The system further includes at least one return mechanism and a floor. Further, a mechanism displaces and positions the cutting machine in at least two positions, the first position being beneath the floor and the second position being above the floor. A first opening is provided in the floor through which the cutting machine is moved.

Abstract: A fiber size composition contains a modified polyolefin, a hydrophilic coupling agent, a boron-containing, fluorine-containing compound, a blend of at least two fatty acids and a compound selected from phosphorus(V) compounds and sulfur(VI) compounds, the fiber size composition being substantially free of conventional lower oxidation state antioxidants and optical brighteners. Composite materials produced from reinforcing fiber materials sized with a fiber size composition according to the invention exhibit improved properties such as, for example, increased strength and/or improved color stability.

Abstract: A machine for distributing blowing insulation including a shredding chamber configured to shred and pick apart the blowing insulation. The shredding chamber includes a plurality of low speed shredders, an agitator and a discharge mechanism. The agitator is mounted for rotation and rotates toward the discharge mechanism. The discharge mechanism includes a side inlet configured to receive the blowing insulation from the agitator. A baffle is disposed between the agitator and the discharge mechanism. The baffle is configured to partially obstruct the side inlet of the discharge mechanism. The baffle allows finely shredded blowing insulation to enter the side inlet of the discharge mechanism and directs heavy clumps of blowing insulation past the side inlet of the discharge mechanism for eventual recycling into the low speed shredders.

Abstract: The present invention provides composite muffler systems formed of a long fiber thermoplastic. Long fiber thermoplastic technology allows the fibers, to maintain a length sufficient to provide structural strength at lower fiber loading. The long fiber thermoplastic material for forming composite muffler systems also provides increased impact strength and creep resistance as well as chemical and thermal resistance. Mufflers molded with long fiber thermoplastics demonstrate improved dimensional stability as compared to known short fiber based moldings. One suitable muffler structure is a multi-piece muffler assembly including at least one long fiber thermoplastic shell section. In accordance with the present invention, the long fiber thermoplastic material and moldings may also be combined with over-molding of preforms of unidirectional or woven inlays, which provide local structural performance.

Abstract: An apparatus for determining the density of insulation in a cavity of a structure that senses a force of the insulation against the sensor. The force is used to determine the density of the insulation, which, in turn, is used to determine the thermal resistance or R-value of the insulation. The apparatus may include a fixture for supporting the sensor and holding the sensor in the substantially fixed position. A method for determining the density of loose-fill, blown-in-place insulation in a wall cavity by the use of a sensor is that measures a force exerted on the sensor by the insulation. The measured force is used to determine the density of the insulation. The thermal resistance of the insulation is determined from the known cavity depth and insulation density.

Abstract: A machine for distributing blowing insulation including a shredding chamber having an outlet end, a plurality of shredders configured to shred and pick apart the blowing insulation, and a discharge mechanism mounted at the outlet end of the shredding chamber and configured for distributing the blowing insulation into an airstream. The discharge mechanism includes housing and a plurality of sealing vane assemblies mounted for rotation. The sealing vane assemblies are configured to seal against the housing as the sealing vane assemblies rotate. The housing includes an eccentric segment extending from the housing. A blower is provided and configured to provide the airstream which flows through the discharge mechanism. The sealing vane assemblies become spaced apart from the housing as the sealing vane assemblies rotate through the eccentric segment.

Abstract: A method and device for manufacturing a body, a device for implementing the method, and products obtained by the method. In the method, at least a first heated composite strip is introduced into at least one die, and at the same time, at least one molten material is introduced into the die in contact with the first composite strip, to obtain at least one second composite strip, and the second composite strip is wound around a support rotating about its axis.

Abstract: A process for manufacturing composite sheets includes steps of: continuously depositing a web of yarns, in the form of a mat of continuous yarns, a woven, a knit or an assembly of continuous non-interlaced yarns on a moving substrate; depositing a powder of an organic material capable of forming a coating layer under the action of heat on at least one side of said web; heating the web coated with the powder to a temperature sufficient to melt the powder; compressing and cooling the web so as to form a composite strip; and cutting the strip in the form of sheets or winding the strip up on a rotating support.

Abstract: A roof covering includes a coated roofing mat comprising a roofing mat coated with an organic-based coating material. A reflective layer comprising a layer of an infrared reflective material covers an upper surface of the coated roofing mat. A weatherable layer comprising a layer of a weatherable material covers an upper surface of the reflective layer. The roof covering does not include roofing granules.