Abstract: Control processes control cross direction alignment of elements being assembled as work pieces on a manufacturing line fabricating preferably absorbent article products on a continuous substrate web. The method defines a manufacturing line path traversed by the work pieces, defines a reference path along the manufacturing path, and establishes the elements on the work pieces. A camera is mounted along the manufacturing line. An image window of the camera is referenced to the reference path. The camera captures full digitized visual images of work pieces. The camera is part of a vision imaging inspection and control system which inspects and evaluates images of the work pieces, including the cross-direction positions of the elements on the work pieces, against established acceptable positions relative to the reference path. When an element is out of alignment, the control system can display visual cues identifying the elements that are inconsistent with acceptable ranges.

Abstract: An absorbent article includes a garment facing surface which includes a first zone of vapor permeability which defines a water vapor transmission rate of from about 100 to about 2500 g/sq.m/24 hr and a second zone of vapor permeability which defines a water vapor transmission rate of at least about 3000 g/sq.m/24 hr. The article may include a substantially liquid impermeable, vapor permeable backsheet, a liquid-permeable topsheet positioned in facing relation with the backsheet, an absorbent body located between the backsheet and topsheet, and a vapor permeable barrier layer located between the absorbent body and the backsheet. The barrier layer is smaller in size than the backsheet. In such a configuration, the first zone of vapor permeability comprises the portion of the backsheet which overlays the barrier layer and the second zone of vapor permeability comprises the portion of the backsheet which extends beyond the barrier layer.

Abstract: A disposable absorbent article defines a first side portion, a second side portion, and a longitudinal centerline between the side portions. The absorbent article comprises an outer cover and an absorbent insert which is connected to the outer cover. The outer cover comprises a first side panel which is located in the first side portion of the absorbent article and a second side panel which is located in the second side portion of the absorbent article. An edge of the first side panel is connected to an edge of the second side panel to provide a seam which extends along the longitudinal centerline between the side portions of the absorbent article. The opposite waist regions on each side panel are configured to encircle the legs of the wearer and releasably engage together about the hips of the wearer. The disposable absorbent article has an aesthetically pleasing garment-like appearance and is readily refastenable about the hips of the wearer.

Abstract: A pant-like, disposable absorbent article includes an absorbent chassis, a pair of opposed side panels, at least one releasable joint and at least one folded fastenery. The absorbent chassis defines a pair of laterally opposed side edges and a pair of longitudinally opposed waist edges. The side panels extend between the side edges of the absorbent chassis to define a waist opening and a pair of leg openings in the pant-like disposable absorbent article. Each of the opposed side panels defines a first side margin which is permanently attached to the side edge of the absorbent chassis in one waist region of the absorbent article to provide a permanent joint. At least one of the opposed side panels further defines a second side margin opposite the first side margin which is releasably attached to the side edge of the absorbent chassis in the other waist region of the absorbent article to provide a releasable joint.

Abstract: A prefastened disposable absorbent article includes a pair of primary fasteners which are located on the opposed side edges in one the waist regions of the article. The primary fasteners overlap and releasably engage the opposite waist region of the absorbent article to provide the prefastened absorbent article. The prefastened disposable absorbent article further includes at least one secondary fastener and a belt which are configured to provide a pretensioned waistband and are capable of elongating to releasably engage the opposite waist region of the absorbent article to further conform the waist regions of the article to a wearer's body after the article has been pulled on over the hips of the wearer.

Abstract: A disposable absorbent article is provided which includes a substantially liquid-impermeable, extensible outer cover, a liquid permeable, extensible bodyside liner, and an absorbent body located between the outer cover and the bodyside liner. The extensible outer cover and extensible bodyside liner can be configured to provide a substantially permanent deformation of at least about 10 percent when subjected to a tensile force of 100 gmf per inch (per 2.54 cm) of width according to the Material Elongation and Deformation Tensile Test set forth herein.

Abstract: A disposable absorbent article includes an absorbent chassis, at least one fit panel, a pair a primary fasteners and an integral waist size adjustment mechanism. The fit panel is located in one of the waist regions of the absorbent chassis and defines a waist edge, a pair of laterally opposed outboard edges which are located laterally beyond the side edges of the absorbent chassis, and an inward edge which is located longitudinally inward from the waist edge. The pair of primary fasteners are located on the laterally opposed outboard edges of the fit panel and are configured to releasably engage the opposite waist region of the absorbent chassis to provide the disposable absorbent article. The waist size adjustment mechanism may include a secondary fastener tab which is integral with the fit panel.

Abstract: A prefastened, refastenable, disposable absorbent article includes an absorbent chassis, at least one stretch panel, and a pair a primary fasteners. The absorbent chassis defines a pair of longitudinally opposed end edges and a pair of laterally opposed side edges. The stretch panel is located in one of the waist regions and defines a waist edge, a pair of laterally opposed outboard edges which are located laterally beyond the side edges of the absorbent chassis, and an inward edge which is located longitudinally inward from the waist edge. The pair of primary fasteners are located on the laterally opposed outboard edges of the stretch panel and are releasably prefastened to an opposite waist region of the absorbent chassis to releasably engage a front waist region to a rear waist region to provide the prefastened disposable absorbent article.

Abstract: An absorbent article having a bodyside liner includes a hydrophilic lotion formulation on the outer bodyfacing surface thereof. The hydrophilic lotion formulation comprises from about 10 to about 90 weight percent of a hydrophilic solvent, from about 5 to about 90 weight percent of a high molecular weight polyethylene glycol, and from about 0 to about 60 weight percent of a fatty alcohol. The hydrophilic lotion formulation has a reduced adverse effect on the absorbent and liquid uptake properties of the liner and the absorbent body when compared to conventional lipophilic or hydrophobic lotion formulations. The hydrophilic lotion formulation acts as a lubricant to reduce the abrasion of the skin caused by the liner and also transfers to the skin to provide improved skin health.

Abstract: A pant-like, disposable absorbent article includes an absorbent chassis, a pair of opposed side panels, at least one line of weakness and at least one fastener. The absorbent chassis defines a pair of laterally opposed side edges and a pair of longitudinally opposed waist edges. The side panels extend between the side edges of the absorbent chassis to define a waist opening and a pair of leg openings in the pant-like disposable absorbent article. Each of the opposed side panels defines a first side margin which is permanently attached to the side edge of the absorbent chassis in one waist region of the absorbent article to provide a front permanent joint. The opposed side panels further define a second side margin opposite the first side margin which is permanently attached to the side edge of the absorbent chassis in the other waist region of the absorbent article to provide a back permanent joint.

Abstract: A disposable absorbent article is provided which includes a substantially liquid-impermeable outer cover, a liquid permeable bodyside liner, an absorbent body located between the outer cover and the bodyside liner, and a pair of leg elastics located on the laterally opposed side edges of the article in at least the intermediate section of the article. The outer cover can be configured to provide a substantially permanent deformation of at least about 10 percent when subjected to a tensile force of 100 gmf per inch (per 2.54 cm) of width according to the Material Elongation and Deformation Tensile Test set forth herein. The permanent deformation of the outer cover in use can result in the article having a substantially permanent leg elastic deformation value of at least about 3 percent when subjected to the Product Deformation Test set forth herein.

Abstract: An absorbent article includes a vapor permeable backsheet, a liquid permeable topsheet positioned in facing relation with the backsheet; and an absorbent body located between the backsheet and the topsheet. The absorbent body may include multiple zones of high air permeability. The absorbent article may also include a ventilation layer between the absorbent body and the backsheet and a surge management layer between the absorbent body and the topsheet. The article exhibits improved air exchange within the article during use. As a result, the article maintains the temperature and exhibits substantially reduced levels of hydration of the wearer's skin when in use which renders the skin less susceptible to the viability of microorganisms. The absorbent article may further include lotion formulations and/or treatment compositions thereon for maintaining or improving skin health.

Abstract: A disposable absorbent article is provided which includes a substantially liquid-impermeable outer cover, a liquid permeable bodyside liner, an absorbent body located between the outer cover and the bodyside liner, and a pair of fasteners located on the laterally opposed side edges in one of the waist sections of the absorbent article. The outer cover can be configured to provide a substantially permanent deformation of at least about 10 percent when subjected to a tensile force of 100 gmf per inch (per 2.54 cm) of width according to the Material Elongation and Deformation Tensile Test set forth herein. The outer cover can further define a water vapor transmission rate of at least about 800 g/m2/24 hr. The permanent deformation of the outer cover in use can result in a longitudinal breathability gradient ratio between the outer cover in the waist section and the crotch or intermediate section of the article of at least about 1.25 according to the Product Deformation Test set forth herein.

Abstract: An absorbent article includes a vapor permeable backsheet, a liquid permeable topsheet positioned in facing relation with the backsheet; and an absorbent body located between the backsheet and the topsheet. The absorbent body may include multiple zones of high air permeability. The absorbent article may also include a ventilation layer between the absorbent body and the backsheet and a surge management layer between the absorbent body and the topsheet. The article exhibits improved air exchange within the article during use. As a result, the article maintains the temperature and exhibits substantially reduced levels of hydration of the wearer's skin when in use which renders the skin less susceptible to the viability of microorganisms. The absorbent article may further include lotion formulations and/or treatment compositions thereon for maintaining or improving skin health.

Abstract: A pant-like, prefastened, refastenable, disposable absorbent article includes a pair of fasteners which provide refastenable side seams and at least one waist size adjustment means. The prefastened absorbent article defines a pair of laterally opposed side edges and a pair of longitudinally opposed waist edges. The fasteners are permanently attached to the side edges of one of the waist edges and engage the side edges of the opposed waist edges to form the refastenable side seams defining a waist opening and a pair of leg openings in the prefastened absorbent article. The fasteners are further configured to provide a waist size adjustment means.

Abstract: An apparatus and method for manufacturing a pad wherein a rotatable forming screen which has a generally cylindrical surface and at least one outwardly projecting nob is employed. The nob is positioned on the forming screen whereby the nob is circumscribed by the material, e.g., cellulosic fluff, deposited on the forming screen to form the pad. The pad is transferred from the forming screen to a moveable transfer surface. The transfer surface may be either flat or round and moves at a velocity which is at least as great as the velocity of the forming screen. The nob located on the forming screen includes a thrust surface disposed on a trailing edge of the nob. The thrust surface imparts a compressive force on the pad during the release of the pad from the forming screen. The compressive force is at least partially directed towards the transfer surface and thereby assists in the release and transfer of the pad. A vacuum may also be used to attract the pad to the transfer surface.

Abstract: An absorbent article includes a vapor permeable backsheet, a liquid permeable topsheet positioned in facing relation with the backsheet; and an absorbent body located between the backsheet and the topsheet. The absorbent body may include multiple zones of high air permeability. The absorbent article may also include a ventilation layer between the absorbent body and the backsheet and a surge management layer between the absorbent body and the topsheet. The article exhibits improved air exchange within the article during use. As a result, the article maintains the temperature and exhibits substantially reduced levels of hydration of the wearer's skin when in use which renders the skin less susceptible to the viability of microorganisms.

Abstract: Disclosed is an improved process for attaching and protecting a mechanical fastener on a disposable absorbent article and a disposable absorbent article produced by the same. The process comprises the following steps: (1) providing a disposable absorbent article which includes an outer cover, a bodyside liner, and an absorbent core disposed between the outer cover and the bodyside liner; (2) providing a mechanical fastener which includes a first fastening element; (3) attaching the first fastening element of the mechanical fastener to the disposable absorbent article; (4) releasably engaging the first fastening element with the disposable absorbent article to protect the first fastening element; and (5) subsequently packaging the disposable absorbent article for commercial sale. The first fastening element and a portion of the disposable absorbent article may be releasably engaged by constrictively passing them between a pair of rotatable nip rolls.

Abstract: A disposable absorbent article is provided which includes a substantially liquid-impermeable outer cover, a liquid permeable bodyside liner, an absorbent body located between the outer cover and the bodyside liner, and a pair of fasteners located on the laterally opposed side edges in one of the waist sections of the absorbent article. The outer cover can be configured to provide a substantially permanent deformation of at least about 10 percent when subjected to a tensile force of 100 gmf per inch (per 2.54 cm) of width according to the Material Elongation and Deformation Tensile Test set forth herein. The outer cover can further define a water vapor transmission rate of at least about 800 g/m2/24 hr. The permanent deformation of the outer cover in use can result in a lateral breathability gradient ratio between the outer cover in the waist section and the crotch or intermediate section of the article of at least about 1.25 according to the Product Deformation Test set forth herein.

Abstract: An absorbent article includes at least one fit panel which is located in one of the waist sections of the absorbent article adjacent an end edge of the absorbent article. The fit panel extends laterally beyond both of the side edges of an absorbent chassis of the absorbent article. The fit panel may include a center bridge panel and a pair of laterally opposed side panels which are connected to opposed lateral edges of the bridge panel. Desirably, the bridge panel and side panels provide individual zones of elasticity across the width of the fit panel which have different elastic properties.