Abstract: Automated, custom mold manufacture for a part begins by creating and storing a collection of information of standard tool geometries and surface profiles machinable by each of the standard tool geometries. A customer sends a CAD file for the part to be molded to the system. The system assesses the CAD file to determine various pieces of mold manufacturing information. One or more acceptability criteria are applied to the part, such as whether the part can be manufactured in a two-piece, straight-pull mold, and whether the mold can by CNC machined out of aluminum. If not, the system sends a file to the customer graphically indicating which portions of the part need modification to be manufacturable. The system provides the customer with a quotation form, that allows the customer to select several parameters, such as number of cavities, surface finish and material, which an independent of the shape of the part.

Abstract: A method for reusing profile insert blades maintains axial, radial and profile dimensions of a cutting tool. The method includes duplicating an original profile on a used profile insert blade by sharpening a profile edge of the used profile insert blade to form a sharpened profile edge with a new profile that is shifted longitudinally along a length of the profile cutter blade relative to an original profile position. Material is removed from a reference edge of the sharpened profile insert blade to form a new reference edge, for positioning the resharpened blade in a longitudinally changed position so that the new adjusted profile has similar axial, radial and profile dimensions as compared to the original profile.

Abstract: An intramedullary nail structure is formed with opposing dynamization windows, and spacers of a bioresorbable material are positioned within the dynamization windows. The dynamization windows are longer than they are wide. The spacers may be integrally formed as a single insert. The nail is used with a bone fastener such as a bone screw which is advanced transversely through the bone and into the spacer, preferably in a bicortical attachment with the bone. The bone fastener is smaller across than the dynamization windows, so each spacer spaces the bone fastener relative to its dynamization window. As the spacers resorb, stress (at least in one direction) is increasingly transmitted through the fracture site rather than through the intramedullary nail. The positioning of the bone fastener, the shape and size of the dynamization windows and spacers, and the material of the spacers all allow design control over the type and amount of dynamization seen at the fracture site.

Abstract: A bone support structure is formed with opposing dynamization windows, and spacers of a bioresorbable material are positioned within the dynamization windows. The dynamization windows are longer than they are wide. The spacers may be integrally formed as a single insert. The bone support assembly is used with a bone fastener such as a bone screw which is advanced transversely through both the insert and the bone. The bone fastener is smaller across than the dynamization windows, so each spacer spaces the bone fastener relative to its dynamization window. As the spacers resorb, stress (at least in one direction) is increasingly transmitted through the fracture site rather than through the bone support structure. The positioning of the bone fastener, the shape and size of the dynamization windows and spacers, and the material of the spacers all allow design control over the type and amount of dynamization seen at the fracture site.

Abstract: An external fixator includes a main body and an outrigger for extending over a fractured joint, such as a wrist joint. The main body can be positioned next to a right arm, or flipped over and positioned next to a left arm. The outrigger is attachable to extend either to the left or to the right of the main body, as appropriate. A distal body is removeably connectable to the distal end of the main body, and the distal body can be affixed to bone on the opposite side of the fracture to immobilize the joint where the fracture occurs. The distal body is connected to the main body with an adjustable securement section which provides six degrees of adjustment freedom. The outrigger is attached to the main body through a slide plate in a dual rail configuration which provides two dimensions of adjustment. Fragment pin supports ride in a track of the outrigger, and provide seven degrees of adjustment freedom for directed fixation of fragments at the fracture site.

Abstract: A ball hitch has a hitch tube which fits within a hitch receiver of a towing vehicle. The trailing end of the hitch tube is perpendicular cut. A hitch tongue has a contact face adjoined to the hitch tube and an exposed face opposite the contact face. A hitch tube receiving recess is defined in the contact face, with the hitch tube receiving recess receiving the perpendicular cut trailing end of the hitch tube therein. The exposed face of the hitch tongue is preferably disposed at an angle relative to the abutment surface of the hitch tube receiving recess which contacts the cut at the trailing end of the hitch tube.