Abstract: A deactivation roller finger follower for use with an internal combustion engine includes an elongate body. The body has a valve pallet end and a socket. The pallet end is configured for engaging a valve stem of the internal combustion engine. The socket is configured for engaging a hydraulic lash adjuster of the internal combustion engine. The body defines a roller aperture. A roller is disposed within the roller aperture. The roller is configured for engaging a cam lobe of the internal combustion engine. The roller defines a shaft orifice therethrough. An elongate shaft extends transversely through the shaft orifice. In a default operating position, the shaft is coupled to the body to thereby transfer rotary motion of the cam to pivotal movement of the body about the hydraulic lash adjuster. The shaft is selectively decoupled from the body such that the rotary motion of the cam is not transferred to pivotal movement of the body.

Abstract: A modular vane cam phaser assembly for controllably and continuously varying the rotational phase between a camshaft and the crankshaft of a reciprocating internal combustion engine. The module includes a housing mountable to the front of an engine head, the housing supporting on an outer surface thereof a programmably-controllable spool valve for directing pressurized oil to an oil commutator extending into both the housing and a vane phaser wherein a rotor is bolted to the camshaft and a stator is bolted to a timing sprocket. The oil is distributed by the spool valve to opposite sides of the rotor vanes in response to signals generated by an induction cam rotation sensor and by other engine components and processed by a powertrain control module to advance or retard the opening of intake and/or exhaust valves in the engine. The housing is provided with internal passages for supplying oil from an engine port to the spool valve. Preferably, the oil is filtered by a thimble screen as it enters the housing.

Abstract: A method and system for producing thin film alloy by a sputtering deposition process comprising using a circle-shaped aperture interposed between the target and substrate of a sputtering deposition system and establishing a rotating/oscillating relationship between the substrate and the aperture.

Abstract: Retention of a roller follower shaft in a follower body is provided by keyed ends formed by flats on the shaft with which a follower roller forms an assembly, together with additional bearings if needed. Slots are provided extending from shaft bore openings through spaced arms of the body to distal ends of the arms. The roller follower assembly is inserted in a pocket between the arms by sliding the keyed ends of the shaft through the slots of the arms to axially align the shaft with the shaft openings. The shaft is then turned about 90 degrees in the openings in which a slight interference fit retains the shaft against lateral motion.

Abstract: A vane-type camshaft phaser wherein a coil spring under torsional compression or extension is disposed coaxially within an annular cavity formed in either the cover plate or back plate. A first end of the spring is connected to the cover plate or back plate, and a second end extends from the cavity and is connected to the phaser rotor. The spring constant is selected such that a biasing torque is exerted on the rotor in the valve-opening-advancing direction which counters the inherent valve-opening-retarding torque bias of the camshaft during operation. The bias spring permits more rapid response to a demand on the cam phaser for advancing valve timing, and is also useful in orienting the camshaft advantageously, especially an exhaust valve camshaft, in a timing-advanced position when the engine is shut off or operating at low engine speed.

Abstract: A spring clip assembly for connecting a fuel injector to a fuel rail in an internal combustion engine comprises a substantially circular ring having a circumferential outer surface, to which are attached a first and a second plurality of elongate fingers. The first plurality of elongate fingers extends in a first direction parallel to the axis of the ring and includes connecting means for attaching the ring to a fuel injector. The second plurality of elongate fingers extends in a second, opposite axial direction and includes connecting means for attaching the ring to the fuel rail. The spring clip assembly further comprises spring means held proximate a surface of the ring by either the first plurality or the second plurality of elongate fingers. The spring means provides a compressive load between the fuel injector and the fuel rail.

Abstract: A multiple-bore throttle valve wherein the valve shaft is restrained from end play at a point between two of the flow bores. A passageway in the valve body between the flow bores intersects the valve shaft bore non-diametrically. The valve shaft has a circumferential groove at the point of intersection. A pin pressed into both the passageway and the groove axially restrains the shaft at that location. Since thermal expansion or contraction of the shaft in its axial direction can proceed only from the point of restraint, a dual-bore valve in accordance with the invention exhibits length changes in each bore equivalent to that of a single bore valve, which is less than half the shaft length change exhibited in at least one bore of a prior art dual-bore throttle valve. Similarly, a triple-bore valve exhibits expansion comparable to individual prior art single-bore and dual-bore valves, and a quadruple-bore valve exhibits expansion comparable to a prior art dual-bore valve.

Abstract: A fuel injector for an engine includes a continuous endoskeletal injector tube enclosing an imperforate continuous passage for fuel flow from an inlet end to an outlet end of the tube. A valve seat, injection valve, tubular magnetic pole, biasing spring and adjusting sleeve are mounted within the tube, optionally with other elements, all being exposed to fuel in the passage defined by the tube. A solenoid coil and a magnetic body together with mounting components and seals are mounted on the exterior of the tube where they are protected from exposure to the fuel, which is restricted to passage within the continuous tube. The body, pole and armature form a magnetic flux concentrating path operative to attract the armature to the pole and open the valve when the coil is energized. The solenoid coil may be preassembled with its connector in a body forming a separate coil assembly for subsequent installation on the injector tube.

Abstract: A spud assembly for a fuel tank in a vehicle includes a flange tower adapted to be at least partially disposed in a fill spout of a fuel tank. The spud assembly also includes a bead flange extending from the flange tower for engagement with a tank filler neck tube to retain the tank filler neck tube thereto. The spud assembly further includes a check valve disposed within the flange tower to allow fuel to enter the fuel tank from the tank filler neck tube and prevent fuel from exiting the fuel tank to the tank filler neck tube.

Abstract: An intake manifold assembly includes an improved air intake manifold receiving novel side feed fuel injectors. A fuel rail is integrated as a common part defining a common fuel passage integral with the air intake manifold. The common fuel passage supplies the side feed fuel injectors through openings that are spaced away from the injector nozzles toward an opposite connector end of each injector. The injector design concentrates an actuating coil, armature and nozzle valve in a lower or nozzle end of the injector. The fuel is fed from the side feed opening through an axially centered fuel passage that extends through the coil and the associated armature to the injection valve in a manner identical to corresponding top feed injectors. Thus, the performance advantages of top feed injection systems are provided while gaining the reduction in cost attributable to elimination of the separate fuel rail and subassembly. Various arrangements are disclosed for retaining the injectors in the manifold assembly.

Abstract: A hydraulic lash adjuster is provided for interfacing between a piezoelectric element and a control valve in a piezoelectric actuated fuel injector. The hydraulic lash adjuster includes an inner plunger having an axial passage for storing a working fluid therein, and an outer body having a socket dimensioned to receive the inner plunger. The inner plunger is movably coupled into the socket of the outer body so as to form a working chamber between a bottom outer surface of the inner plunger and a bottom surface of the socket in the outer body. The hydraulic lash adjuster further includes a feed valve assembly disposed in the passage of the inner plunger for providing the working fluid from the passage to the working chamber, thereby minimizing the volume of the working chamber.

Abstract: A relatively simple pressure balanced high flow exhaust gas recirculation (EGR) valve includes an actuator and a separately formed valve assembly retained to the actuator by a deformed lip. The valve body has dual seats controlled by axially spaced heads which are pressure balanced when closed and allow high gas flow when open. The valve body and the associated valve shaft, or portions thereof, are formed of materials having similar coefficients of thermal expansion so that the shaft and body experience similar thermal growth and good seating of the spaced valves is maintained regardless of gas temperature variations. Thickened portions at the valve seats comprise annular ends of a control portion which resist distortion of the seats. The valve body is configured for installation in a cylindrical bore or recess of an associated manifold or other gas passage defining member.

Abstract: A two-headed force-balanced poppet valve assembly wherein the spacing of the valve heads along the pintle shaft is directed by the spacing between the valve seats during assembly and wherein at least one of the valve heads is compliantly mounted on the pintle shaft. The valve body has a central chamber separating first and second valves disposed at opposite ends of the chamber for ingress an/or egress of gas or liquid, one of the valves opening into the chamber and the other valve opening out of the chamber. Axial motion of the pintle shaft causes the valves to be opened or closed simultaneously. One of the valve heads is fixed to the pintle shaft and the other valve head is axially slidable on the shaft and is retained thereon by swaging of the shaft. A compression spring is compressedly retained on the shaft inboard of the slidable head to continuously urge the head against the swage, thereby preventing the head from sliding inwardly along the shaft during valve actuation.

Abstract: A poppet valve wherein centering of the valve stem and head and mating of the valve head to the valve seat are compliantly directed by contact with the valve seat. The poppet valve employs an integral radially-floating valve stem sealing guide or bearing in the valve body, permitting lateral compliant movement of the valve stem as required. The guide also is configured to form a face seal against the valve body, thus permitting the face seal and a valve actuator solenoid to be biased by separate, independent springs, each of which may be optimized for its particular function. Further, the valve head is tiltably and sealably disposed upon the valve stem to permit the valve head to be guided and oriented into the valve seat by contact with the seat itself.

Abstract: A fuel injector comprising a nozzle body provided with a first bore and defining a first seating, a valve member engageable with the first seating to control fuel flow from the first bore towards an outlet opening located downstream of the first seating, the valve member being provided with a second bore defining a second seating. A valve needle is slidable within the second bore and is engageable with the second seating to control fuel flow from the second bore towards a second outlet opening provided in the valve member. The fuel injector also includes a transmission arrangement whereby movement of the valve needle beyond a predetermined position is transmitted to the valve member.

Abstract: A simplified EGR valve for automotive engines is actuated by compact single or dual solenoids having a short stroke. The short stroke is made possible by one or more annular orifices in a preferably flat valve seat or valve plate, the orifices being fed from both radially inner and outer sides upon opening movement of the valve plate a short distance away from the valve seat. The use of annular orifices allows a relatively large gas flow through the valve with a short stroke or movement of the valve plate. This permits the use of a solenoid or solenoids of relatively low power and mass. The valve may be operated by pulse width modulation of an electrical signal controlled by the vehicle ECM to vary the percentage of open time of the valve in order to vary EGR flow in a known manner. Thus, the need for a valve position sensor and feedback control is avoided which, together with reduced actuator mass and volume, provides a substantially reduced cost and operating complexity for the system.

Abstract: A fuel injector includes a tubular injector body which has an open, upper end and defines an axial fuel passage. A solenoid actuator assembly is disposed in the injector body and includes a spool-like bobbin with a central through-bore and a wound wire coil supported thereon. A magnetic circuit pole subassembly includes a fuel tube, a valve guide, and a pole piece. The fuel tube has a tubular portion and a lower circular flange portion radially extending from a lower terminal end of the tubular portion to contact the open, upper end of the injector body. The nonmagnetic valve guide has a guide cylindrical portion, extending axially downward through the central throughbore and is closely encircled by the bobbin, and a guide circular flange portion radially extending from an upper end of the guide cylindrical portion and mating with the lower circular flange portion of the fuel tube.

Abstract: A vehicle fuel system has an integrated fuel rail and fuel pump that supplies high pressure fuel directly to the injectors mounted on the engine. The pump is a double acting single piston pump that has two pumping chambers formed co-axially in a single cavity. One pumping chamber is twice the size of the other pumping chamber thereby producing an output flow equal to one half the volume of the larger pumping chamber during each stroke. The smaller pumping chamber communicates with a co-axial fuel rail portion of the cavity. A plurality of outlet ports, one for each injector, are disposed in fluid communication with the fuel rail portion of the cavity.

Abstract: The invention relates to a fuel injection apparatus, in particular for diesel engines, comprising at least one injection nozzle which is connected to a fuel pressure line and which has a nozzle element which can be actuated through a control unit for the opening and the closing of the injection nozzle, with the control unit comprising a piston which is displaceably journalled in a control passage, which is coupled at its one end to the nozzle element and which bounds with its other end together with a plug which is arranged in the control passage a pressure chamber which can be connected up to the fuel pressure line via a supply passage and which communicates with an outflow passage, with it being possible to vary the pressure in the pressure chamber through the release or the interruption of the flow through the outflow passage for the actuation of the nozzle element when the pressure chamber is connected via the supply passage to the fuel pressure line, and with it being possible to influence the flow throu

Abstract: A throttle lever assembly for controlling the air intake of a throttle body of an internal combustion engine includes a return cam secured to an end of a throttle shaft. The return cam, formed of a planar metal plate, has a channel disposed about a portion of its periphery for receiving an accelerator cable. The channel is formed of alternately offset fingers having fluke-shaped end portions to provide substantially continuous walls of the channel and a cable seat formed of alternately offset fingers. In addition, the return cam may include a cruise stud extending axially from the outer surface of the cam return, an idle stop lever and a wide open stop lever.