Abstract: A probe thermostat is shown having a single, stamped metal channel having a first coefficient of expansion coupled to a rod having a second, different, coefficient of expansion. An electrically insulating block is mounted on the channel which in turn cantilever mounts a pair of electrically conductive arms spaced one over the other with electrical contacts disposed on the arms in facing relation to one another. A molded plastic adjustment cam snaps into slots formed in the channel to adjust the position of the lower arm. A hinge formed in the channel and connected to the rod causes movement of the top arm as the temperature of the thermostat changes to cause the contacts to move into and out of engagement with each other.

Abstract: A supplementary heating system particularly suitable for an automotive vehicle comprises a step down transformer coupled to the stator windings of the vehicle's alternator and a positive temperature coefficient (PTC) of resistivity heater electrically connected intermediate the stator windings and the transformer in parallel with the transformer. Due to the presence of the transformer the voltage regulator causes the alternator to operate at a higher than customary voltage to provide the conventional 14.4 volts for the vehicle's normal electrical loads with the high voltage used to energize the heater. The heater can be in the form of a so-called "honeycomb" having a plurality of parallely extending passages or cells disposed in the air stream going from the main heater into the passenger compartment and can be either a multiphase, single phase or direct current type.

Abstract: A pressure sensing element having a housing including a flexible membrane receiving portion, a flexible disc member of predetermined shape secured within the housing, and a flexible membrane disposed within the housing, the flexible membrane being substantially more flexible than the disc member, the membrane having an outer portion hermetically secured to the membrane receiving portion, a central portion impinging against the disc member and conforming to the shape thereof and an intermediate unsupported portion joining the interior portion of the outer portion and the exterior portion of the central portion.

Abstract: A pressure transducer having a capactive pressure sensing moudle disposed in a housing is biased against a sealing ring disposed in a chamber circumscribing a fluid pressure inlet by a retainer ring mounted in the housing. A selected back-up washer may be used to accommodate various size pressure sensing modules. The housing is sealed from the environs by means of a hermetic glass-to-metal header which mounts terminals to provide electrical coupling to electronics mounted in the housing.

Abstract: A fuel supply device and heating device or system for an electrically controlled fuel injection engine has an air intake and a fuel injector arranged to direct air and fuel respectively into a cylinder inlet passageway leading to a cylinder inlet valve opening in an engine cylinder and has a heating device located in the passageway having a heating surface arranged to receive fuel from the fuel injector for heating the fuel and deflecting it or directing it into the cylinder through the cylinder inlet valve opening substantially free of condensing contact with walls of the passageway, thereby to assure that the proper ratio of air and fuel as provided by the electronic controls of the engine are properly received in the engine cylinder.

Abstract: A three pole relay is shown which operates in response to the flow of normal operating current across fluorescent lamps to energize a coil which actuates a relay to open switches disposed in all of the filament lines associated with the lamp to shut off filament current while maintaining current flow across the lamps themselves.

Abstract: An electrothermal sensor is shown having an electrically conductive substrate, an electrically insulating layer disposed on the substrate, a first thermistor disposed on a central region of the electrically insulating layer, a second thermistor disposed adjacent an edge of the electrically insulating layer, an electrical coupling device on the electrically insulating layer for coupling the first and second thermistors externally of the electrically insulating layer and a pair of electrical connecting devices coupled to the substrate and passing through the electrically insulating layer, the first thermistor being disposed between the pair of electrical connecting devices.

Abstract: A substrate is provided for mounting semiconductor devices and comprises an electrically conductive circuit layer, a base layer of an aluminum metal material, and an electrically insulating hard coating dielectric layer of amorphous aluminum oxide which is directly adherent to the base layer for mounting the electrically conductive circuit layer thereon.

Abstract: Electrical terminal pins (start, main and common) mounted in a glass header to provide electrical connection to a compressor motor are shown with a motor protector disposed on one of the pins in such a fashion that opposite-direction-oriented right angle female flag quick connectors are required for the start and main terminals, thereby avoiding the possibility of miswiring the terminal pins. The opening temperature of the motor protector is adjustable and the protector has a fail safe mechanism to avoid subjecting the motor to overtemperature conditions.

Abstract: A motor winding system having a main winding and a start winding circuit with a start winding and a PTC resistor in series therewith wherein the resistor is electrically removed from the circuit at a predetermined time after motor starting and remains in this state until motor shut off. The start winding circuit also includes a bimetallic switch in series with the resistor and a series circuit of a capacitor and an electromagnet in parallel with the resistor and switch. At motor start up, current from the main power source is applied across the main winding and the start winding circuit heats up the resistor and causes an increase in the resistance thereof. Also, current through the switch and PTC heat causes the bimetallic element to snap or move when it has reached a predetermined temperature to open the start winding circuit.

Abstract: A universal sensor has a selectivity scaled condition responsive element such as a capacitive pressure transducer mounted on a common support with signal conditioning means embodied in an integrated circuit to provide a control signal precisely corresponding to a sensed condition. Electrically actuatable means on the support are incorporated in the circuit for low cost, mass producible calibration of the circuit and condition-responsive element relative to each other after assembly on the common support. Preferably, a capacitive pressure transducer and a reference capacitor are arranged in a charge-locked loop relation with a common node while an array of switches cycles the voltage across the transducer and reference capacitors with opposite transitions with a predetermined frequency so change in transducer capacitance results in a differential voltage at the common node.

Abstract: A fuel injection system having an air supply and a fuel injection spray valve furnishing an air-fuel mixture to an internal combustion engine has a fuel heating device for heating the fuel just prior to spraying from the valve to enhance fuel-air mixing, the heater having a housing comprising a pair of stiffly compressible housing elements clamped in sealing relation to each other for capturing a flat ceramic heating device of positive temperature coefficient of resistivity between the compressible housing elements, the elements each having a central opening and a spiral groove therein cooperating to form a chamber holding the heating device and for guiding fuel through the grooves in heat-transfer relation to the disc along spiral paths extending along each flat side of the heating disc, the housing having terminals sealed therein for electrically engaging opposite sides of the heating disc.

Abstract: A high limit thermostat for gas furnace applications is shown having a molded base plate and an elongated housing formed integrally with the base plate which mounts a thermostat at a free end of the housing in order to be positioned within an air stream of a heat exchanger to sense temperature conditions of the air stream.

Abstract: An internal combustion engine of the injector type has self-regulating electrical resistance heating devices of positive temperature coefficient of resistivity arranged in cylinder head air-fuel inlet channels to intercept fuel directed into the channels by fuel injectors for heating and deflecting the fuel into respective cylinder intake valve openings. The heating devices and/or fuel injectors are movable after engine warm-up so that the fuel injectors thereafter spray fuel directly onto warmed-up intake valves in the valve openings without being intercepted by the heaters, whereby the heaters are adapted to be deenergized after engine warm-up without creating a cold spot in the engine fuel supply system at the heater location.

Abstract: A normally closed pressure responsive switch has upper and lower housings attached to one another with an electrically conductive snap acting disc placed therebetween. The lower housing includes a base having a recessed area in which a stationary electrical contact is mounted. The snap acting disc is placed on top of the base with a side having a convex configuration facing the stationary contact. An electrically conductive member is placed over the disc with a plurality of contact tabs engageable with the outer peripheral portion of the disc. The upper housing includes a retainer having a bore in which a pressure converter slides. Ribs formed on the bottom of the pressure converter are adapted to engage the outer peripheral portions of the disc between the contact tabs and are captured in grooves of the retainer to restrict angular movement of the pressure converter.

Abstract: A circuit breaker has two thin flat terminals embedded in an electrically insulating housing exposing respective broad flat sides of the terminals in spaced side-by-side relation to each other in a housing chamber. The circuit breaker has a thermostat metal member secured at one end to one exposed side of one terminal to mount the member extending along a chamber wall and has a contact at its opposite end to engage and disengage the other terminal to close and open a circuit in response to a selected current in the circuit. The contact comprises a material which erodes during repeated cycling of the circuit breaker. The thermostat metal member has a portion of reduced cross-sectional area adapted to burn out and separate the member into two sections to open the circuit if the contact welds or sticks to the other terminal. A stop on the housing intercepts movement of one of the member sections after burn out to avoid shorting of the circuit.

Abstract: A novel composite metal material comprises a ferrous metal of relatively low thermal expansion properties and a silver metal substantially free of ferrous constituents having a relatively high thermal conductivity which cooperate in a novel way to provide the composite material with an effective thermal expansion coefficient corresponding to that of various silicon or gallium arsenide semiconductor devices and the like for reliably mounting the devices while also providing paths of high conductivity silver metal extending through the composite material to provide improved heat-dissipation from the semiconductor devices. A circuit system mounts a semiconductor device using the novel composite metal material alone, bonded to other support materials, or formed into a selected shape. In one preferred embodiment, the composite material is used in a novel heat-dissipating member having components of different shape which are bonded together.

Abstract: An extractor tool for removing a circuit module from a connector where the module has a substantial length, has a plurality of electrical contacts resiliently engaged with corresponding connector contacts, and has latch means at opposite ends receiving engagement by separate connector latches for detachably retaining the module on the connector. The tool has a thin flat body with spaced parallel legs extending from one side of the body to accommodate the substantial module length between the legs and has tapered surfaces on the edges of the distal ends of the legs to be pressed against the separate connector latches to release both of the latches at the same time to permit removal of the module from the connector free of damage to the latches or the resiliently engaged contacts.

Abstract: A pressure responsive variable capacitive transducer is shown in which a flat flexible diaphragm having a capacitor plate disposed thereon is mounted overlying a recess in a substrate having a capacitor plate disposed on the surface of the recess so that the plates are spaced apart a selected distance determined by the depth of the recess. In one embodiment a glass seal is located between the diaphragm and the substrate inwardly of the outer perimeter of the disphragm while in a second embodiment a glass seal is located outwardly from the outer perimeter of the diaphragm. The substrate is formed with bores adapted to receive electrical connection pins. Electrically conductive traces extend from electrically conductive layers to wells formed in the substrate contiguous with the bores to provide a gradual transition for the traces and an electrically conductive epoxy is infilled to electrically connect the pins to the traces.

Abstract: A humidity sensor composed of interdigitated electrodes and a material therebetween which is composed of perfluorosulfonic acid substituted poly (tetrafluoroethylene) copolymer wherein H+ sites have undergone ion exchange with at least one of NH4+ and Li+, Na+, Ag+ and Mg+.