Abstract: A method of maintaining cross reference information regarding a user program comprises the steps of determining that an aspect of a first referencee has been modified, notifying a first referencer that the aspect of the first referencee has been modified, and updating cross reference information. The notifying step is performed by the first referencee, and the updating step is performed by the first referencer. The cross reference information is stored in a database comprising an entry for each reference made by a referencer to a referencee. Each entry stores a unique identifiers which identify a respective referencer and referencee. The cross reference information is automatically updated through a notification procedure in which referencees are responsible for notifying referencers when an aspect of the referencee changes, and the referencers are thereafter responsible for updating the cross reference information.

Abstract: A motor control system or electronic motor starter is optimized to replace electromechanical motor starters. Heat dissipation requirements are reduced by utilizing a by-pass contactor when the motor is in a run mode. The electronic motor starter derives power from an AC motor control signal conventionally utilized to power the coritactor coil associated with a conventional electromechanical starter.

Abstract: A corrosion resistant bearing includes a bearing insert and a housing supporting the bearing insert. The bearing insert includes an outer ring, an inner ring and a plurality of rolling bearing elements disposed between the rings. At least one of the bearing components includes a multi-layer corrosion resistant system for inhibiting or delaying corrosion of the substrate of the component. The substrate may be made of high carbon or alloy steel. The corrosion resistant system includes a galvanic or sacrificial metallic plating layer disposed directly on the component substrate. One or more mechanical protection layers is formed or disposed over the plating layer. A first mechanical protection layer includes a clear chromate coating formed on the plating layer. Additional mechanical protection layers include non-metallic layers, such as acetate or polytetrafluoroethylene coatings.

Abstract: Phase insulation for separating the end turns of the windings at the lead end of a stator core for a dynamoelectric machine and a method for the simultaneously inserting multiple sets of windings with the phase insulation into the stator core. The phase insulation is connected at its ends to form a continuous ring. The phase insulation includes openings along an edge combined with continuous portions between each opening and another edge. The openings and continuous portions allow the diameter of the phase insulation ring to contract while retaining substantially a ring shape without moving toward or away from the stator core and without tearing to maintain complete electrical separation of the different phase windings.

Abstract: A speed reducer apparatus includes an auxiliary seal assembly to inhibit ingress of particulate matter. Preferably, the seal assembly is located axially outboard of a primary seal, such as a land riding seal. The seal assembly includes a plate defining a hole through which a rotatable member extends. The hole is sized to provide a predetermined gap between the inside surface of the plate and the outside surface of the rotatable member. An annular bead member is set in place from a viscous state about the rotatable member. In particular, the annular bead member extends across the gap between the plate and the rotatable member, functioning as a dam. Methods of forming the auxiliary seal assembly are also disclosed.

Abstract: A method of transferring firmware to a non-volatile memory of a programmable controller system comprises the steps of establishing a remote network connection and transferring the firmware to the non-volatile memory of the programmable controller system by way of the remote network connection. The remote network connection is established between a first computer system utilized by a firmware provider and the programmable controller system. The first computer system is located remotely from the programmable controller system. Alternatively, the remote network connection may also be established between the first computer system and a second computer system utilized by a user of the programmable controller system and located locally with the programmable controller system. Advantageously, using a network link, firmware upgrade can be downloaded into a processor module of a programmable controller system from a firmware provider, without any transportation delays and without any significant hardware intervention.

Abstract: A magnetic coupling is provided having a first shaft and a second shaft. A plurality of first magnets is in rotationally driving engagement with the first shaft and defines alternating polarity magnetic surfaces. A plurality of second magnets is in rotationally driving engagement with the second shaft and defines alternating polarity magnetic surfaces. The first and second magnet surfaces are separated by a gap so that rotation of one of the first magnets and second magnets urges synchronous rotation of the other. An electrically conductive member is in rotationally driving engagement with the second shaft and is disposed proximate to the first magnet surfaces so that rotation of the conductive member or the first magnets relative to the other induces electric current in the conductive member and urges asynchronous rotation of the other of the conductive member and the first magnets in the same rotational direction.

Abstract: A diagnostic system includes a vibration sensor mounted on a machine which has vibration-generating components having different vibration characteristics with respect to a common sensor. The vibration sensor measures vibrations and sends vibration signals to a diagnostic module for evaluation of the signals. The diagnostic module has software for processing the vibration signals. From a known natural frequency of a vibration-generating component, the diagnostic module measures the amplitude of the vibration signal at more than one harmonic frequency of the known natural frequency and compares the amplitudes to amplitudes at adjacent harmonic frequencies.

Abstract: An apparatus for producing magnetically-permeable cores for use in electromechanical machines, such as electric motors. The apparatus includes a plurality of welding arbors adapted to support a stack of core laminations. A storage structure defines a plurality of arbor storage locations at which respective welding arbors are maintained. A transporter device is operative to individually move the welding arbors to and from a respective arbor storage location. A welding device is operative to weld the stack of core laminations together. A conveyor assembly is also provided for moving the welding arbors between the welding device and the transporter device.

Abstract: A method and apparatus for controlling tension of a material on a winder by controlling the torque on the winder using a fuzzy logic controller which automatically determines various material and operating characteristics and adjusts torque as a function of the determined characteristics including material density, spindle inertia, material acceleration and diameter of material accumulated on a spindle.

Abstract: An end turn phase insulator for a stator assembly including a stator core having a plurality of slots and a stator winding composed of at least two different phase coils wound on the stator core through the slots. The phase coils form radially disposed end turns extending from ends of the stator core. The end turn phase insulator includes an elongated body formed of a flexible insulation material and is inserted between the radially disposed end turns. The elongated body has an elongated tab member which bends in a hook-shaped configuration about a lower portion of one of the end turns. A method of inserting and securing the insulator to the stator assembly is also disclosed.

Abstract: An active input circuit module includes a plurality of active input circuits disposed on a circuit board each circuit having an input and a return. Each active input circuit further has a constant current source having a current source input and a constant current output coupled through a current limiting resistor to an opto-coupler input and the return. A shunt resistor is coupled in parallel with the opto-coupler input.

Abstract: A communication protocol employing dummy input and output values is used in communicating blocks of data between an industrial controller and its I/O modules while preventing premature use of partially transmitted data by the I/O modules yet without the need for special handshaking type circuitry or the continuous overhead of such handshaking protocols.

Abstract: A machine diagnostic system is provided which includes a host computer for determining a health state of a machine. The host computer is operatively coupled to a network backbone. The system also includes a machine diagnostic module adapted to be integrally mounted to a machine, the machine diagnostic module being operatively coupled to the network backbone. The machine diagnostic module collects data relating to operation of the machine and preprocesses the data, and the host computer analyzes the preprocessed data in determining the health state of the machine. The machine diagnostic system includes a system architecture which facilitates the machine diagnosis. The system architecture includes several software layers which provide for collecting and preprocessing machine data, transmitting the collected and/or preprocessed data over a network and analyzing such for machine diagnosis and process diagnosis.

Abstract: Low voltage logic circuitry is used to permit an entire subsystem of an industrial controller to be placed within a hazardous environment to receive a high speed serial link and undertake the control of multiple control points without expensive and awkward long cable runs and electrically isolating circuits for each cable run. Energy and bandwidth limiting on the high speed link allows power levels commensurate with high data rates yet intrinsic safety of the media allowing it to freely pass in and out of the hazardous area. A mixture of intrinsically safe and non-intrinsically safe equipment on the same logical rack is allowed through a bus isolator providing isolated data communication in backplane fashion between modules while wholly isolating power transmission along the backplane.

Abstract: The arrangement for mechanically coupling an overload relay (1) to a contactor (2, 15) is suitable for use with a contactor (2) having connection terminals (11) with wire cages (17) as well as with a contactor (15) having connection terminals (16) with pressure plate claws (12). In order to allow mechanical coupling for both types of connection terminals (11, 16), the coupling cutout in the base of the contactor (2, 15) contains a central cutout (7) and two slots (8, 9) on both sides of the central cutout (7), which are aligned in the pick-up direction of the connection terminals (11, 16). The central cutout (7) is provided to accept the entire end section of the hook (3), and both the slots (8, 9) accept only the flat end section (4) that lies behind the latch element (5) of the hook (3).

Abstract: A test procedure detects the onset of stator winding damage, identifies the failure mechanism, determines the winding's susceptibility to further damage, and predicts stator winding failure. This is accomplished by introducing a high frequency signal onto power lines which feed the stator and monitoring a change in the capacitance between the individual windings during introduction of the high frequency signal. In order to monitor the change in capacitance, a current sensor and voltage sensor are used to measure the current and voltage on the power lines during introduction of the high frequency signal. Changes in the capacitance between the individual stator windings are reflected as changes in the broadband impedance response of the stator windings which can be calculated by dividing the measured voltage by the measured current.

Abstract: A latching mechanism comprises a stationary chamber (1), a spring-loaded main slide (2) which is guided along the stationary chamber (1) in a first direction, a spring-loaded message slide (3) disposed inside the stationary chamber (1) which is guided in a second direction perpendicular to the first direction, and a spring-loaded snap lever (4) which is pivotally mounted inside the stationary chamber (11) and which supports the switch lock's toggle linkage during the switched-on position of an overload protection switch. The main slide (2) is mechanically coupled to a manual actuator. During switching-on, the main slide (2) is moved in the direction of the message slide (3), such that the message slide (3) is moved via interacting bevels (19, 28), and locks the main slide (2). During tripping, the trip latch moves the message slide (3), causing the main slide (2) to be locked into a tripped position and causing the snap lever (4) to be released.

Abstract: A worm gear assembly for a medical mobility apparatus, such as a motorized wheelchair or scooter, comprises a worm and a worm gear. The worm is operatively coupled to a motor shaft of a drive motor of the medical mobility apparatus. The worm gear, which is disposed on an intermediate shaft, is adapted for being driven by the worm and is adapted for driving a drive wheel of the medical mobility apparatus. The worm gear and the worm have a gear ratio of less than 10:1 and the worm has a lead angle in the range of about 20-30.degree.. This arrangement permits the worm gear to selectively drive the worm and permits manual reverse mobility of the medical mobility apparatus.

Abstract: A multilayer circuit board or laminated circuit board includes an insulated mounting area for a surface mount package. The mounting area is provided in a recess or portion of the circuit board where the circuit board is only a single layer thick. The insulated mounting area is provided in a blind via in the multilayer circuit board. The insulating medium associated with the single layer provides a heat conductive yet highly electrically insulative mounting area for a heat sink. The heat sink may be mounted on a side opposite the electrical device. The heat sink may be a standard heat sink or a copper coil directly soldered to the circuit board. The heat sink mounting advantageously eliminates the need for bolts, nuts, brackets, and an additional insulating layer necessary to insulate power semiconductor components.