Patents Represented by Attorney Joseph P. Sullivan
  • Patent number: 7422513
    Abstract: A bonded abrasive tool, having a structure permeable to fluid flow, comprises sintered agglomerates of a plurality of abrasive grains and a binding material, the binding material being characterized by a melting temperature between 500 and 1400° C., and the sintered agglomerates having a loose packing density of ?1.6 g/cc and three-dimensional shape; a bond material; and about 35-80 volume % total porosity, including at least 30 volume % interconnected porosity. Methods for making the sintered agglomerates and abrasive tools containing the sintered agglomerates are described.
    Type: Grant
    Filed: January 12, 2006
    Date of Patent: September 9, 2008
    Assignee: Saint-Gobain Abrasives Technology Company
    Inventors: Eric Bright, Mianxue Wu
  • Patent number: 7108594
    Abstract: Abrasive discs for use with orbital sanders having dust extractor systems are provided in which the discs have an annular perforated zone intermediate between the center and the circumference of the disc in a location corresponding to the location of dust extractor ports in the cooperating backup pad.
    Type: Grant
    Filed: March 16, 2001
    Date of Patent: September 19, 2006
    Assignee: Saint-Gobain Abrasives Technology Company
    Inventor: Gwo Shin Swei
  • Patent number: 7108596
    Abstract: A coated abrasive having an abrasive surface comprising a plurality of individual abrasive structures can be modified to convey information by changing the appearance, for example by changing the size, shape or spacing of the structures to create patterns conveying the information.
    Type: Grant
    Filed: June 13, 2003
    Date of Patent: September 19, 2006
    Assignee: Saint-Gobain Abrasives Technology Company
    Inventors: Damien Cyrille Nevoret, Gwo Shin Swei
  • Patent number: 7014550
    Abstract: The invention provides a sanding system comprising a detachable sanding pad with a plurality of sides adapted for different degrees of sanding retained in contact with a backing plate by teeth penetrating into opposed sides of the sanding pad.
    Type: Grant
    Filed: August 28, 2003
    Date of Patent: March 21, 2006
    Assignee: Saint-Gobain Abrasives Technology Company
    Inventors: David J. Mansfield, Paul A. Krupa
  • Patent number: 7012037
    Abstract: Particles particularly useful for thermal spraying a wear resistant coating on to a substrate comprise an essentially single phase crystalline structure comprising from 45 to 99% by weight of chromia and 55 to 1% by weight of alpha alumina.
    Type: Grant
    Filed: April 8, 2002
    Date of Patent: March 14, 2006
    Assignee: Saint-Gobain Ceramics and Plastics, Inc.
    Inventors: Sung H. Yu, Howard Wallar
  • Patent number: 6929199
    Abstract: Porous ceramic particles can be fragmented by generating a gas inside the pores at a sufficient pressure to cause the particles to be fragmented. The preferred way of generating the pressure is by immersing the particles in a liquid that at ambient temperatures and pressures is a gas until the liquid is absorbed into the pores and thereafter rapidly changing the conditions such that the liquid becomes a gas resulting in explosive fragmentation of the ceramic particles.
    Type: Grant
    Filed: January 17, 1997
    Date of Patent: August 16, 2005
    Assignee: Saint-Gobain Ceramics & Plastics, Inc.
    Inventors: Ajay K. Garg, Michael D. Kavanaugh
  • Patent number: 6893994
    Abstract: Thermal spray powders suitable for application of a thermal barrier coating on a substrate can be obtained by plasma spraying a chemically homogeneous zirconia stabilized in the tetragonal form using a stabilizing oxide such as yttria to obtain a powder comprising substantially spherical hollow zirconia particles with sizes less than about 200 micrometers.
    Type: Grant
    Filed: August 13, 2002
    Date of Patent: May 17, 2005
    Assignee: Saint-Gobain Ceramics & Plastics, Inc.
    Inventor: Howard Wallar
  • Patent number: 6835220
    Abstract: An abrasive is give a top coat layer consisting essentially of an inorganic, anti-loading agent selected from the group consisting of metal silicates, silicas, metal carbonates, and metal sulfates. The metal silicates can be selected from the group consisting of magnesium silicates, potassium aluminum silicates, aluminum silicates, and calcium silicates. In one embodiment, the magnesium silicates include talc, the potassium aluminum silicates include micas, the aluminum silicates include clays, and the calcium silicates include wollastonite. The silicas can be selected from the group consisting of fused silica, fumed silica, and precipitated amorphous silica. The metal carbonates can include calcium carbonate. The metal sulfates can include hydrous calcium sulfate or anhydrous calcium sulfate.
    Type: Grant
    Filed: April 12, 2002
    Date of Patent: December 28, 2004
    Assignee: Saint-Gobain Abrasives Technology Company
    Inventors: Gwo Shin Swei, Anthony C. Gaeta, W. Patrick Yang, Jony Wijaya
  • Patent number: 6824876
    Abstract: An adhesive for use in coated abrasive belt joints includes a blocked isocyanate, urethane system. The blocking agent can include phenols, oximes, alcohols, caprolactam, and diethyl malonate. The adhesive can be crosslinked with amine or alcohol. A coated abrasive belt is formed by attaching a plurality of abrasive particles to a first surface of a backing layer. A size coat is deposited over the abrasive particles to form a coated abrasive. The coated abrasive is cut to form a strip having a first end and a second end. The ends of the strip are joined with an adhesive including a blocked isocyanate, urethane system.
    Type: Grant
    Filed: June 21, 2001
    Date of Patent: November 30, 2004
    Assignee: Saint-Gobain Abrasives Technology Company
    Inventors: Gwo Shin Swei, Jony Wijaya, Shyiguei Hsu
  • Patent number: 6807705
    Abstract: The invention provides a double sided waffle-surfaced foam polishing pad and a polishing system with which it can be used. The double sided feature allows great versatility in the type of polishing that can be accomplished using the same pad.
    Type: Grant
    Filed: March 15, 2002
    Date of Patent: October 26, 2004
    Assignee: Saint-Gobain Abrasive Technology Company
    Inventor: Robert Piombini
  • Patent number: 6797023
    Abstract: Novel coated abrasives comprising abrasive agglomerate grains characterized by a high porosity and low ratio of solid volume to nominal volume provide exceptionally useful medium to low pressure grinding characteristics.
    Type: Grant
    Filed: May 14, 2002
    Date of Patent: September 28, 2004
    Assignee: Saint-Gobain Abrasives Technology Company
    Inventors: Christopher E. Knapp, Olivier Leon-Marie Fernand Guiselin, Kenneth Lorenz
  • Patent number: 6774076
    Abstract: Particles particularly useful for thermal spraying a wear resistant coating on to a substrate comprise an essentially single phase crystalline structure comprising from 45 to 100% by weight of chromia and from 0 to 55% by weight of alpha alumina.
    Type: Grant
    Filed: September 3, 2002
    Date of Patent: August 10, 2004
    Assignee: Saint-Gobain Ceramics & Plastics, Inc.
    Inventors: Sung H. Yu, Howard Wallar
  • Patent number: 6755721
    Abstract: CMP formulations for use on nickel/phosphorus alloys comprising abrasive particles and an oxidant, a modifier for the action of the oxidant and first and second accelerants to sequester removed materials containing phosphonate and ammonium or amine groups respectively and optionally an organic carboxylic acid.
    Type: Grant
    Filed: February 22, 2002
    Date of Patent: June 29, 2004
    Assignee: Saint-Gobain Ceramics and Plastics, Inc.
    Inventors: Douglas Edwin Ward, David Peter Solomos
  • Patent number: 6685756
    Abstract: A coated abrasive having an abrasive surface comprising a plurality of individual abrasive structures wherein the structures comprise a cured binder resin in an amount that is from 58 to 75% by volume of the volume of binder plus solid particles dispersed within the binder.
    Type: Grant
    Filed: September 24, 2001
    Date of Patent: February 3, 2004
    Assignee: Saint-Gobain Abrasives Technology Company
    Inventors: Damien Cyrille Nevoret, Gwo Shin Swei
  • Patent number: 6645265
    Abstract: Powders of particles comprising a ceramic core and a coating of ceria deposited thereon provide an economical and effective abrasive for glass polishing formulations.
    Type: Grant
    Filed: July 19, 2002
    Date of Patent: November 11, 2003
    Assignee: Saint-Gobain Ceramics and Plastics, Inc.
    Inventor: Yuhu Wang
  • Patent number: 6616519
    Abstract: The invention provides a sanding system comprising a detachable sanding pad with a plurality of sides adapted for different degrees of sanding retained in contact with a backing plate by teeth penetrating into opposed sides of the sanding pad.
    Type: Grant
    Filed: September 14, 2001
    Date of Patent: September 9, 2003
    Assignee: Saint-Gobain Abrasives Technology Company
    Inventor: David J. Mansfield
  • Patent number: 6602556
    Abstract: Plasma spraying a substrate using particles having a ceramic coating on a combustible core, which may optionally be burned out before spraying, gives a potential for a thicker more conformable protective coat.
    Type: Grant
    Filed: August 1, 2002
    Date of Patent: August 5, 2003
    Assignee: Saint-Gobain Abrasives Technology Company
    Inventor: Sung H. Yu
  • Patent number: 6599177
    Abstract: A coated abrasive having an abrasive surface comprising a plurality of individual abrasive structures can be modified to convey information by changing the appearance, for example by changing the size, shape or spacing of the structures to create patterns conveying the information.
    Type: Grant
    Filed: June 25, 2001
    Date of Patent: July 29, 2003
    Assignee: Saint-Gobain Abrasives Technology Company
    Inventors: Damien Cyrille Nevoret, Gwo Shin Swei