Abstract: An exit path assembly for an imaging device according to one embodiment includes a first exit nip formed by a first roller and a second roller and a second exit nip formed by the second roller and a third roller. The rotational direction of the second roller is opposite the rotational direction of the first and third rollers. The exit path assembly further includes a common drive linkage for driving the rotation of the first, second and third rollers. The common drive linkage has a one-way clutch coupled to the third roller for limiting the drive of the third roller to one direction.

Abstract: A method for controlled installation of a brush filament population on a shaft for making a toner adder brush roller includes applying a layer of adhesive over a surface of a roller shaft, applying a template over at least a portion of the shaft surface, and flocking a multiplicity of filaments on the shaft surface to provide a brush on the roller shaft having a filament population controlled by the application of the template. The method also includes removing the template from the shaft surface after flocking the multiplicity of filaments such that a set of filaments less than the multiplicity of filaments is removed with the template. The method further includes flocking additional filaments on the portion of the shaft surface after removing the template from the portion of the shaft surface, the additional filaments differs from said previously flocked filaments in one of material, length, denier, or combinations of the foregoing.

Abstract: A system for feeding and separating media in an image forming device according to one embodiment includes a pick mechanism having at least one rotatable pick roller for feeding a topmost media sheet from a stack of media sheets in a media storage location in a media process direction from an initial pick position into a media feed path. The system further includes at least one rotatable separator roller positioned opposite and spaced away from the at least one pick roller downstream from the initial pick position. The separator roller forms an open nip with the at least one pick roller. The at least one separator roller is rotatable counter to the media process direction for separating the topmost media sheet from an adjacent media sheet and returning the adjacent media sheet to a separation point upstream from the at least one separator roller.

Abstract: A method for indexing a lift plate in an image forming device according to one exemplary embodiment includes driving a motor in a first direction to drive a pick mechanism for feeding media from a stack of media sheets on a raisable lift plate such that as media is fed the height of the pick mechanism decreases. When the height of the pick mechanism falls below a predetermined level, the motor is driven a predetermined amount of rotation in a second direction opposite the first direction to raise the lift plate in order to raise the pick mechanism to a desired pick height.

Abstract: An imaging apparatus includes a toner cartridge within a housing having a rotatable shaft, a cam rotatably mounted on the shaft, an optical sensor mounted on the housing having an emitter and a receiver forming an optical path therebetween, and a flag mounted on the housing having a first arm and a second arm. The optical sensor has an output that changes when the optical path changes from blocked to unblocked and from unblocked to blocked. The flag has a home position where the first arm is disposed in the rotational path of the cam and the second arm either blocks the optical path or unblocks the optical path. Rotation of the rotatable shaft causes the cam to engage and disengage the first arm causing the second arm to change from blocking the optical path to unblocking the optical path or vice versa.

Abstract: A system for positioning and feeding media in an image forming device according to one embodiment includes a raisable lift plate having a top surface for receiving a stack of media sheets and a pick mechanism for feeding the media sheets into a media feed path. The system further includes a drive transmission having a single input, a first output connected to the pick mechanism for driving the pick mechanism, a second output connected to the lift plate for raising the lift plate, a first clutched gear connected to the first output of the drive transmission, and a second clutched gear connected to the first clutched gear and the second output of the drive transmission. The second clutched gear has an engagement opposite the first clutched gear. A single motor is connected to the input of the drive transmission for raising the lift plate and driving the pick mechanism.

Abstract: An Oldham coupler assembly capable of transferring rotary power between two shafts in a developer unit of an image forming apparatus that includes an input plate and an output plate made of metal and a star plate made in plastic mechanically coupled and positioned in between the input plate and the output plate. A spline component made of metal is rigidly and integrally attached to the input plate, the spline component including a tubular spline portion that includes a plurality of wear strips made of plastic, the output plate having a plastic material coated along a portion of an outside diameter of the output plate. The input and output plates further include a plurality of openings to receive a plurality of wheels and pins. This structure allows a sufficiently stiff drive system to substantially eliminate fine line jitter by raising the natural frequency of the drive system.

Abstract: A removable input tray assembly for an image forming device according to one embodiment includes a media tray having a bottom surface and a wall extending upward from the bottom surface. The bottom surface defines a media storage location for storing a stack of media sheets. The assembly further includes a housing having an opening therein to receive the media tray. An inclined media dam is formed in the wall and has a media contact surface for directing media advanced from the media storage location. A channel is provided in the wall and extends the height of the wall for directing media passing therethrough. A roller nip is formed in the channel within the media tray by a pair of rollers for advancing media through the channel.

Abstract: The present disclosure relates to a surface energy reduction material in the form of a topcoat or additive to a coating that may be applied to a toner regulating member such as a doctor blade which may reduce toner build-up about a nip region, pre-nip region, and/or post-nip region. The surface energy reduction material may be include any material having a surface energy of less than or equal to 35 dynes/cm, for example, between 15-30 dynes/cm, including all values and ranges therein. The surface energy reducing materials may include any material that provides a 25% or more reduction of the surface energy of the doctor blade compared to an untreated doctor blade, for example, greater than or equal to 50% reduction or greater than or equal to 75% reduction, including all values and ranges therein.

Abstract: A pick mechanism according to one exemplary embodiment includes transmission housing and a drive transmission engageable with a drive shaft for receiving rotational force from the drive shaft. A pick axle has at least one pick wheel mounted thereon and is operatively connected to the drive transmission for rotating the at least one pick wheel. A first stop extends from the transmission housing for limiting the rotation of the pick mechanism about the drive shaft. A method for feeding compressible media according to one embodiment includes rotating a pick mechanism downward about a drive shaft, limiting the downward rotation of the pick mechanism to convert the pick mechanism from a compliant element to a non-compliant element, and feeding a first compressible media from a top surface of a lift plate in a media process direction with the non-compliant pick mechanism.

Abstract: A method for positioning and feeding media into a media feed path according to one embodiment includes moving a first media sheet from the top of a stack of media sheets in a media storage location in a media process direction from an initial pick position into a media feed path leaving a second media sheet at the top of the stack of media sheets. In the media storage location, the second media sheet is moved opposite the media process direction away from an entrance to the media feed path until a leading edge of the second media sheet reaches a known predetermined position in the media storage location. After the leading edge of the second media sheet reaches the known predetermined position, the second media sheet is moved in the media process direction from the stack of media sheets into the media feed path.

Abstract: A method for determining the amount of media sheets in a media tray in an image forming device according to one embodiment includes raising a lift plate supporting a stack of media sheets toward a pick mechanism for feeding the media sheets by rotation of a motor in a first direction. An amount of rotation of the motor in the first direction is determined. An indication of an amount of media sheets remaining in the media tray is provided based on the determined amount of rotation of the motor in the first direction.

Abstract: A method for moving a media sheet within an imaging device includes moving a media sheet along a media path past a predetermined point PP on the media path by rotating a roller. After moving the media sheet past the point PP, a processor monitors whether a performance attribute of a component of the imaging device satisfies a predetermined criteria. After the performance attribute of the component of the imaging device satisfies the predetermined criteria, the media sheet is entered into a feed nip in a substantially deskewed alignment.

Abstract: A method for indexing a lift plate in an image forming device according to one exemplary embodiment includes driving a motor in a first direction to drive a pick mechanism for feeding media from a stack of media sheets on a raisable lift plate such that as media is fed the height of the pick mechanism decreases. When the height of the pick mechanism falls below a predetermined level, the motor is driven a predetermined amount of rotation in a second direction opposite the first direction to raise the lift plate in order to raise the pick mechanism to a desired pick height.

Abstract: The present application is directed to sensors and methods of use to determine a width of a media sheet moving along a media path. In one embodiment, the sensor includes a shaft that extends at least partially across the media path. First and second paddles may extend outward from the shaft and into the media path. The paddles may be axially spaced apart along a length of the shaft, and the first paddle may be positioned upstream along the media path from the second paddle. A flag may extend outward from the shaft. A detector may be positioned in proximity to the shaft. In use, the shaft may rotate during contact between the media sheets and the paddles to move the flag. The detector may be able to differentiate between a first amount of rotation due to contact with a wide media sheet and a second amount of rotation with a narrow media sheet to determine a width of the media sheets.

Abstract: A pick mechanism according to one exemplary embodiment includes transmission housing and a drive transmission engageable with a drive shaft for receiving rotational force from the drive shaft. A pick axle has at least one pick wheel mounted thereon and is operatively connected to the drive transmission for rotating the at least one pick wheel. A first stop extends from the transmission housing for limiting the rotation of the pick mechanism about the drive shaft. A method for feeding compressible media according to one embodiment includes rotating a pick mechanism downward about a drive shaft, limiting the downward rotation of the pick mechanism to convert the pick mechanism from a compliant element to a non-compliant element, and feeding a first compressible media from a top surface of a lift plate in a media process direction with the non-compliant pick mechanism.

Abstract: A removable input tray assembly for an image forming device according to one embodiment includes a media tray having a bottom surface defining a media storage location, a wall extending upward from the bottom surface and a housing having an opening therein to receive the tray. An inclined media dam having a media contact surface is formed in the wall. A channel extends the height of the wall and has a front wall, a rear wall, a bottom opening and a top opening. A separator roller is rotatably mounted below the media contact surface and has a first portion of its surface radially extending through a corresponding aperture in the media dam and a second portion radially extending through a corresponding aperture in the rear wall of the channel. A roller nip is formed in the channel within the media tray by the separator roller and an opposing backup roller.

Abstract: The present application is directed to image forming devices with option trays to introduce media into a media path. One embodiment include the image forming device having a body with a front, back, top, and bottom sides. The sides may form an interior space to contain an imaging unit. The imaging unit may include elements for producing toner images. A media path may extend in a substantially vertical orientation within the interior space. An integrated tray may be positioned at the bottom side of the body and include a first input tray and a manual feed inlet on the front side of the body. Each of first input tray and manual feed inlet form sections of the media path. An option tray may be operatively connected to the bottom side of the body, and may include a second input tray and a multi-purpose feeder. The option tray further lengthens the media path and provides additional avenues to introduce media sheets into the media path.

Abstract: A spread spectrum clock generator (SSCG) control and inspection circuit provides a system and method for inspecting and controlling an external SSCG, and for verifying the modulation profile waveform of an external SSCG. An electronic circuit is included that can check for the presence of an optimal SSCG modulation profile in product subsystems, and in attached modular systems, including electronic plug-in features such as internal network adapters and cartridges. In one mode of the invention, an electronic circuit ensures continued radiated emissions compliance for field replaceable units or consumable parts within a product, such as a printer, a scanner, or a combination (or all-in-one) printer/scanner. In another mode of the invention, an electronic circuit may also act as a secondary security device for consumable products, such as toner cartridges or ink jet cartridges. In yet another mode of the invention, an electronic circuit may also adjust the attached SSCG clock.

Abstract: A scan bar for scanning a media sheet in an image scanning device and a method for scanning the media sheet in the image scanning device are disclosed. The scan bar comprises a sensor arrangement and a lens arrangement. The sensor arrangement comprises a first sensor region and a second sensor region. Light reflected from the media sheet is focused by the lens arrangement onto the sensor arrangement. Each of the first sensor region and the second sensor region is capable of generating image data corresponding to the media sheet from the focused light received from the lens arrangement for scanning the media sheet. The image data generated by the first sensor region is of relatively higher resolution than image data generated by the second sensor region.