Abstract: A programmable control system includes a control module having one or more inputs to which an external sensor device may be connected, and one or more outputs to which an external actuator device capable of manual override and providing a status feedback signal may be connected. One or more signal inputting devices are provided which a human operator can utilize to enter a learn mode. A display can be used to indicate a mode of the control system, and a memory can be used to store the characteristics of an external sensor device connected to an input and an association between inputs and outputs. A controller/processor has both a learn mode and a run mode. The control module may interface with external actuator devices such as circuit breakers located in one or more panels via an intelligent control bus and an address module.

Abstract: A switching mechanism for use in an electromechanical device, such as a circuit breaker, comprising a stationary contact, a blade assembly having a blade, which includes a movable contact, a frame guide having a guiding area, a trip lever, a tripping mechanism, a lower link, and an upper link. The trip lever is connected to the frame guide and causes the separation of the movable contact from the stationary contact, thus switching the device from an ON position to a TRIPPED position. The tripping mechanism is adapted for holding the trip lever in the ON position, and for releasing it to the TRIPPED position when a tripping condition occurs. The lower link is adapted for moving the blade between the ON and the TRIPPED positions. The upper link includes an interface area which is adapted to remain in continuous contact with the guiding area for accelerating the tripping action.

Abstract: An assembly and method is provided for a tripping mechanism of an circuit breaker to limit the damage to a protected circuit breaker and other associated equipment such as enclosures, bus way, etc. from the high forces that result from high currents and prevent unwanted tripping of a circuit breaker due to rapidly decreasing currents. A trip system for a circuit breaker including a sensor to determine a rate of change in the current level. A positive detector is connected to the sensor to determine a positive current direction. A negative detector is connected to the sensor to determine a negative current direction. An electronic switch connected to the positive and negative sensors to activate the tripping mechanism of the circuit breaker. A power supply is connected to the tripping mechanism and electronic switch.

Abstract: An arc fault detector system detects arcing faults in an electrical distribution system by monitoring one or more conductors and producing an input signal representing one or more electrical signal conditions in the circuit to be monitored. This input signal is processed to develop signals representing the electrical current flow through the monitored circuit and broadband noise signal components. The system analyzes these signals to determine whether an arcing fault is present, and if so, outputs a trip signal which may be used directly or indirectly to trip a circuit breaker or other circuit interruption device.

Abstract: An arcing fault protection assembly in an electrical outlet, and a corresponding method determine whether arcing is present in an electrical device connected to the outlet. The assembly comprises a sensor, a broadband noise circuit, a controller and s an electrical device. The sensor detects a current and develops a corresponding sensor signal. The broadband noise circuit determines the presence of broadband noise in the sensor signal and produces a corresponding output signal. The controller processes the sensor signal and the output signal in a predetermined fashion to determine whether an arcing fault is present. The sensor, the broadband noise circuit and the controller are mounted to the outlet receptacle or to an outlet box which houses the receptacle. The electrical device is connected in parallel to the first electrical outlet on the load side of the sensor.

Abstract: The present invention provides an apparatus for use in arcing fault detection systems within circuit breakers and which is adapted for automated production by top-down assembly. In one embodiment, the apparatus includes a circuit board and a two-piece sensing coil within a two piece housing with its center oriented horizontally relative to the circuit board. In other embodiments the sensing coil is one-piece and is either preassembled with a sensing bus and oriented horizontally or oriented vertically relative to the circuit board. The invention also includes several methods for making electrical connections to the circuit breakers.

Abstract: An arcing fault protection assembly in an electrical device, and corresponding methods determine whether arcing is present in the device. The assembly comprises a sensor, a broadband noise circuit, and a controller. The sensor detects a current and develops a corresponding sensor signal. The broadband noise circuit determines the presence of broadband noise in the sensor signal and produces a corresponding output signal. The controller processes the sensor signal and the output signal in a predetermined fashion to determine whether an arcing fault is present. The sensor, broadband noise circuit, and controller are mounted to the device.

Abstract: An apparatus and method for interrupting the flow of electrical current in a line is disclosed. The invention provides for better limitation of current than can be achieved in the prior art. With effective current limitation, the magnetic force generated by the circuit breaker coil will not be excessive thereby reducing potential damage to the circuit breaker armature, increasing the interruption rating of the circuit breaker and end-use equipment and decreasing the interruption pressure within the circuit breaker.

Abstract: An arcing fault protection assembly and a corresponding method determine whether arcing is present in electrical circuits. The assembly powers-up quickly without dissipating excessive heat while power is being supplied to the assembly. The assembly comprises a sensor, a broadband noise circuit, a controller, and a dual-mode power supply. The sensor detects a current flowing in an electrical circuit and develops a corresponding sensor signal. The broadband noise circuit determines the presence of broadband noise in the sensor signal and produces a corresponding output signal. The controller processes the sensor signal and the output signal in a predetermined fashion to determine whether an arcing fault is present in the circuit. The dual-mode power supply supplies power to the sensor, broadband noise circuit and controller using a first mode and later switching to a second mode. The first mode reaches steady state faster than the second mode.

Abstract: A system for determining whether arcing is present in an electrical circuit includes a sensor for monitoring a current waveform in the electrical circuit, and an arc fault detection circuit which determines whether an arc fault is present in response to the sensor. The arc fault detection circuit includes a controller which produces a trip signal in response to a determination that an arcing fault is present in the electrical circuit, and an inhibit/blocking function for preventing the production of the trip signal under one or more predetermined conditions.

Abstract: An arc fault circuit interrupter system for use with an electrical circuit includes an arcing fault detector which monitors the electrical circuit and a controller which generates a trip signal in response to the detection of arcing faults. The controller may also generate one or more communication signals corresponding to information relating to the operation of the arcing fault circuit interrupter. The system may also include one or more of the following: a communication port which communicates to a user the information relating to operation of the arc fault circuit interrupter in response to the communication signals; a memory for retaining predetermined information related to the condition and operation of the arcing fault circuit interrupter, with or without a backup memory; and a combined self-test/reset switch.

Abstract: A method and apparatus for detecting arcing faults in an electrical distribution system including a plurality of phase lines for connecting a power source to a respective plurality of loads and one or more current transformers electrically coupled to a selected number of the phase lines. Each of the current transformers have a secondary line extending therefrom and carry an electrical current. The arcing fault detection system comprises a sensor coupled to at least one of the secondary lines for monitoring the rate-of-change of current or voltage associated with the secondary line and producing a signal representing the rate-of-change. An arcing fault detector circuit evaluates the sensor signal for characteristics representative of arcing faults. If an arcing fault is detected, the arcing fault detector circuit triggers a line interrupter to disconnect the load from the power source in the phase line associated with the secondary line.

Abstract: The present invention provides a current limiting circuit breaker having a plurality of current responsive devices for opening a pair of contacts upon short circuit conditions. One such device is a conventional magnetic tripping mechanism. The other device utilizes an insulating object driven by a magnetic force caused by the short circuit current. Upon opening of the contacts with the use of the insulating object, let-through current flows through a secondary contact, positioned on the insulating object, to a positive temperature coefficient resistivity element which limits the current and arcing in the contacts. In an alternative embodiment, at least one steel component is added to increase the magnetic force, thereby providing a greater force on the insulating object. An insulation component is also added to further suppress any arc generated between the contacts when going from a closed state to an open state.

Abstract: A system for producing a simulated ground fault when arcing is present in an electrical circuit includes a sensor which monitors the electrical circuit. An arcing fault detection circuit determines whether an arcing fault is present in response to the sensor and produces a trip signal in response to a determination that an arcing fault is present in the electrical circuit. A ground fault simulator circuit produces a simulated ground fault in response to the trip signal.

Abstract: The present invention provides a current limiting circuit breaker having a current responsive device for opening a pair of contacts or switch upon short circuit conditions. The current responsive device utilizes an insulating object driven by a magnetic force caused by a short circuit current. Upon opening of the contacts with the use of the insulating object, let-through current flows through a secondary contact, positioned on the insulating object, to a positive temperature coefficient resistivity element which limits the current and arcing in the contacts. The PTC elements could be pure metallic materials such as pure tungsten, pure iron, etc. Conductive polymer and ceramic PTC materials could also be used for some specific applications. The present invention also provides a method of electrically connecting a drive plate and a line terminal on the current limiting circuit breaker.

Abstract: The present invention provides an armature assembly for adjusting the magnetic calibration of a tripping mechanism in a circuit breaker includes a bracket having a channel defined by a pair of legs and a bight with opposing sides. A first tab and a second tab are fixedly connected to opposing sides of the bight. The first and second tabs are positioned parallel to one another and perpendicular to the opposing sides of the bight. The first and second tabs have a respective first and second hole that are threaded. A first pin rotatably connects to the tripping mechanism within the interior of the circuit breaker. The first pin is affixed across the legs of the channel. An adjustment screw has an elongated body with a top portion on one end and at the opposing end a bottom portion. The adjustment screw has a plurality of screw threads defining an exterior side wall of the elongated body along the bottom portion. The plurality of screw threads configured to releasably engage the threaded fastener component.

Abstract: An arcing fault protection assembly in an electrical outlet, and a corresponding method determine whether arcing is present in circuits connected to the outlet. The assembly comprises a sensor, a broadband noise circuit, and a controller. The sensor detects a current and develops a corresponding sensor signal. The broadband noise circuit determines the presence of broadband noise in the sensor signal and produces a corresponding output signal. The controller processes the sensor signal and the output signal in a predetermined fashion to determine whether an arcing fault is present. The sensor, broadband noise circuit, and controller are mounted to the outlet receptacle or to an outlet box which houses the receptacle.

Abstract: The present invention provides a spring for a tripping mechanism in a circuit breaker for connection to a circuit. The tripping mechanism has a first component which is accelerated along a predetermined path of travel to a trip release velocity upon occurrence of a trip event in the circuit and a second component which is initially stationary prior to engaging the first component. The spring includes a body for decreasing the trip release velocity of the first component prior to engaging the second component. A tripbar for a tripping mechanism in a circuit breaker for connection to a circuit is also provided. The tripping mechanism has an armature which is accelerated along a predetermined path of travel to a trip release velocity upon occurrence of a trip event in the circuit while the tripbar is initially stationary prior to engaging the first component. The tripping mechanism further includes a spring having at least two ends.

Abstract: A modular sensor array has a housing at least one current sensor in the housing responsive to a current in an electrical conductor for developing a corresponding current signal and at least one voltage signal producing circuit in the housing for developing a voltage signal corresponding to a voltage present on an electrical conductor. A connector mounted on housing is configured for engagement with a mating connector of an external measurement device. A circuit delivers the current and voltage signals to the connector. A metering module has a housing, a metering circuit in the housing for receiving and processing at least one signal corresponding to an electrical quantity, and developing an output signal. A connector mounted to the said housing is coupled to the metering circuit, and configured for engagement with a mating connector at least one of a sensor array module and a mounting and connection base.

Abstract: The present invention provides a power distribution system with a split section panelboard that provides two interior sections. Each section is supplied power from a separate power source. A common bus bridges the two sections. Remotely-operated circuit breakers for both the sections are connected to the common bus. A power interface unit converts power from one of the power sources to provide low voltage power for the circuit breaker motors and a control unit. The control unit in the panelboard controls the operation of the circuit breakers of both the sections.