Patents Represented by Attorney Karen M. Dellerman
  • Patent number: 5489475
    Abstract: A blend of fibers is made of about 51 to 90% by weight of base fibers (a) selected from triangular trilobal fibers having a modification ratio ranging from 2.4 to 3.4; hollow pentagonal fibers; standard trilobal fibers having a modification ratio of at least 2.6; pointed lobe trilobal fibers having a modification ratio of at least 2.6; and mixtures thereof, and about 10 to 49% by weight of accent fibers (b) selected from standard trilobal fibers having a modification ratio ranging from 1.7 to 2.4; pointed lobe trilobal fibers having a modification ratio ranging from 2.0 to 2.9; and mixtures thereof. The fibers (a) and (b) have a denier per filament within the range represented by the area enclosed by sides A, B, C, D and E of FIG. 1. Where fibers (a) and (b) are both pointed lobe trilobal fibers with the same modification ratio and denier per filament, then fibers (a) are delustered and fibers (b) are undelustered.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: February 6, 1996
    Assignee: BASF Corporation
    Inventors: Gerry A. Hagen, Wei Li
  • Patent number: 5466410
    Abstract: An apparatus for extruding a wide variety of plural-component and mixed monocomponent fiber configurations in a spin pack which utilizes one or more disposable distributor plates in which distribution flow paths are formed on one or both sides to distribute the polymer components to appropriate spinneret inlet hole locations. The etching process, itself inexpensive as compared to drilling, milling, reaming, etc., permits very thin metal plates to be employed, rendering the fabrication expense for the plates small, relative to the remainder of the spin pack, as to justify discarding or disposing of the plates rather than periodically cleaning them. The etching process also permits the etched distribution paths to be small and densely packed, whereby the spinneret orifices can be more densely packed in the spinneret and staggered as between rows and columns so as to increase the fiber yield per given spinneret surface area.
    Type: Grant
    Filed: May 11, 1994
    Date of Patent: November 14, 1995
    Assignee: BASF Corporation
    Inventor: William H. Hills
  • Patent number: 5464584
    Abstract: A method for producing carpet yarn produces yarn having substantial soil hiding, soil repelling and resistance to staining with acid dye characteristics. The yarn is made by forming at least one hollow trilobal fiber from a molten nylon polymer having an amine end group level below about 25 meq/kg, the fiber having a modification ratio of about 2 and a void volume of at least 3%; quenching the formed fiber sufficiently to solidify the molten nylon; immediately after quenching, at a yarn speed of at least 300 mpm, finishing the fiber with spin finish containing fluorochemical; fully drawing the finished fiber; texturing the finished yarn by a hot fluid texturing process; and subsequently, applying to the textured yarn a sulfonated stainblocker, the stainblocker being heated to at least 50.degree. C. and applied while the fiber temperature is at least about 100.degree. C. in the stainblocker application step.
    Type: Grant
    Filed: August 4, 1994
    Date of Patent: November 7, 1995
    Assignee: BASF Corporation
    Inventor: Ling Yeh
  • Patent number: 5464677
    Abstract: A process for manufacturing substantially 100% nylon 6 carpet provides a nylon 6 face yarn to a nylon 6 support means so that the yarn and the support means form a carpet having a face side which is displayed when the carpet is installed and a back that binds the face yarn to the support means wherein said binding is with molten or dissolved nylon 6.
    Type: Grant
    Filed: August 11, 1994
    Date of Patent: November 7, 1995
    Assignee: BASF Corporation
    Inventors: Thomas F. Corbin, Otto M. Ilg, Robert N. Armstrong
  • Patent number: 5413857
    Abstract: A blend of fibers is made of about 51 to 90% by weight of base fibers (a) selected from triangular trilobal fibers having a modification ratio ranging from 2.4 to 3.4; hollow pentagonal fibers; standard trilobal fibers having a modification ratio of at least 2.6; pointed lobe trilobal fibers having a modification ratio of at least 2.6; and mixtures thereof; and about 10 to 49% by weight of accent fibers (b) selected from standard trilobal fibers having a modification ratio ranging from 1.7 to 2.4; pointed lobe trilobal fibers having a modification ratio ranging from 2.0 to 2.9; and mixtures thereof. The fibers (a) and (b) have a denier per filament within the range represented by the area enclosed by sides A, B, C, D and E of FIG. 1. Where fibers (a) and (b) are both pointed lobe trilobal fibers with the same modification ratio and denier per filament, then fibers (a) are delustered and fibers (b) are undelustered.
    Type: Grant
    Filed: September 28, 1993
    Date of Patent: May 9, 1995
    Assignee: BASF Corporation
    Inventors: Jerry A. Hagen, Wei Li
  • Patent number: 5397227
    Abstract: A sealing plate upstream of a spinneret has cylindrical flow channels, at least some of which have a first diameter. Each of the flow channels corresponds in position to a bore in the spinneret plate. The number and denier of extruded filaments can be altered by simply changing the plate. The plate provides a seal by deflecting under the extrusion pressure.
    Type: Grant
    Filed: January 13, 1994
    Date of Patent: March 14, 1995
    Assignee: BASF Corporation
    Inventors: John A. Hodan, Robert N. Armstrong, Wei Li
  • Patent number: 5393219
    Abstract: A spin pack for spinning multiple components includes a distribution device which distributes mutually separated molten polymer streams to a spinneret so that each mutually separated molten polymer stream is accessible at each active spinneret backhole. Intermediate the spinneret and the distribution device, a selection assembly selects which, if any, mutually separated molten polymer stream flows into which backhole.
    Type: Grant
    Filed: April 30, 1993
    Date of Patent: February 28, 1995
    Assignee: BASF Corporation
    Inventors: Gerry A. Hagen, Dominick A. Burlone, Phillip E. Wilson
  • Patent number: 5389278
    Abstract: An aqueous cleaning composition has a pH of at least about 9.0 and is composed of up to about 30 percent by total composition weight of a wetting agent containing 1 to about 5 carbon atoms; between about 3 and about 15 percent by total composition weight of a peroxyhydrate oxidizing agent; and a pH adjustment substance.
    Type: Grant
    Filed: June 19, 1992
    Date of Patent: February 14, 1995
    Assignee: BASF Corporation
    Inventors: Charles R. Minns, Thomas L. Varner, Jr.
  • Patent number: 5380477
    Abstract: Fabric useful for processing into a fiber reinforced composite is made from multicomponent yarn having a thermoplastic matrix component of a first melting point if crystalline or a first softening point if not crystalline and a drawable, oriented, fibrous thermoplastic reinforcing component of a second melting point if crystalline or a second softening point if not crystalline, wherein said first melting or softening point is at least 5.degree. C. below said second melting or softening point.
    Type: Grant
    Filed: May 25, 1993
    Date of Patent: January 10, 1995
    Assignee: BASF Corporation
    Inventors: George M. Kent, Otto M. Ilg, Matthew B. Hoyt
  • Patent number: 5370757
    Abstract: A process for manufacturing substantially 100% nylon 6 carpet provides a nylon 6 face yarn to a nylon 6 support means so that the yarn and the support means form a carpet having a face side which is displayed when the carpet is installed and a back that binds the face yarn to the support means wherein said binding is with molten or dissolved nylon 6.
    Type: Grant
    Filed: August 30, 1991
    Date of Patent: December 6, 1994
    Assignee: BASF Corporation
    Inventors: Thomas F. Corbin, Otto M. Ilg, Robert N. Armstrong
  • Patent number: 5369483
    Abstract: The concentration of a colorant in a stream of molten polymer is measured by inserting a probe adjacent to the stream. The probe has integral therein collection means and illumination means. The steam is illuminated with the illumination means to cause electromagnetic radiation to be reflected from the molten polymer. The electromagnetic reflectance is collected, transmitted to a measurement device remote from the molten stream and quantified as a function of the concentration of the colorant.
    Type: Grant
    Filed: May 7, 1993
    Date of Patent: November 29, 1994
    Assignee: BASF Corporation
    Inventor: Phillip E. Wilson
  • Patent number: 5348556
    Abstract: An aqueous composition cleans and sanitizes carpets and the like. The composition contains (in percents by weight) from about 3 to about 15 percent peroxide, up to about 5% of volatile ammoniated substance, up to about 30% volatile wetting agent, and the balance water. The solution is substantially completely volatile so that it does not leave a soil harboring residue.
    Type: Grant
    Filed: October 27, 1993
    Date of Patent: September 20, 1994
    Assignee: BASF Corporation
    Inventors: Charles R. Minns, Timothy W. Blount, Thomas L. Varner, Jr.
  • Patent number: 5346620
    Abstract: The present invention is a process for treatment of waste water streams having a sodium sulfate content of above 20 percent. The process is useful for treating waste water generated in the production of polyethyleneimine and cyclohexanone. The process includes the steps of removing sodium sulfate from waste water by the addition of organic solvent. The waste water having reduced sodium sulfate content is then subjected to biological treatment with activated sludge. First the waste water is subjected to pre-treatment. Pre-treated waste water is combined other waste water and treated by denitrification and nitrification.
    Type: Grant
    Filed: August 31, 1993
    Date of Patent: September 13, 1994
    Assignee: BASF Corporation
    Inventors: David C. Hendrix, Andrew J. McNabb, Nguyen L. Kim, Michael Loden, Jaime R. Morales
  • Patent number: 5327622
    Abstract: Moresque or berber continuous filament yarn is prepared by supplying a first group of continuous filaments to a first entangling zone where harsh nodes are created so that the first group has a yarn harshness of at least about 200. One or more other groups of continuous filaments, which are differentially precolored or dyeable with respect to the first group, are joined to the first group and interlaced sufficiently to cohere all groups of continuous filaments without blending with the tightly interlaced first group. The finished yarn has node harshness less than 100.
    Type: Grant
    Filed: January 21, 1993
    Date of Patent: July 12, 1994
    Assignee: BASF Corporation
    Inventors: Andrew M. Coons, Leonard C. Vickery, Melvin R. Thompson, Willis M. King
  • Patent number: 5308563
    Abstract: A process for producing a conductive supported yarn includes melt spinning non-conductive nylon filaments into a first set of filaments, separating at least one of the filaments from the freshly spun first set into a second set of filaments, providing the second set of filaments to a suffusion coating process so that the suffusion coated second set has a resistivity of between about 10.sup.6 and about 10.sup.9 .OMEGA./cm, and then recombining the first set and the second set to form a supported yarn.
    Type: Grant
    Filed: August 31, 1992
    Date of Patent: May 3, 1994
    Assignee: BASF Corporation
    Inventors: John A. Hodan, Otto M. Ilg, Melvin R. Thompson, Donald B. Thompson
  • Patent number: 5294707
    Abstract: Polyamide is semi-continuously depolymerized by: (a) charging the polyamide to a depolymerization reactor containing 5 to 50% by weight of an unpolymerized catalyst; (b) melting the polyamide and subjecting the resultant melt to a flow of superheated steam to obtain a steam distillate; (c) separating amide monomers in the distillate from other volatiles therein; (d) when conversion to amide monomers is 40 to 90% complete, recharging polyamide to the depolymerization reactor; and (e) repeating steps (a)-(d) until a desired amount of polyamide is depolymerized.
    Type: Grant
    Filed: February 25, 1993
    Date of Patent: March 15, 1994
    Assignee: BASF Corporation
    Inventor: Richard Kotek
  • Patent number: 5290742
    Abstract: This invention relates to methods of preserving, storing, and using hydroxylamine production catalyst and, more particularly, to methods of preparing, storing, and using such catalyst in substantially oxygen free environments.
    Type: Grant
    Filed: April 29, 1992
    Date of Patent: March 1, 1994
    Assignee: BASF Corporation
    Inventor: Thomas P. Losier
  • Patent number: 5290741
    Abstract: This invention relates to methods of preserving, storing, and using hydroxylamine production catalyst and, more particularly, to methods of preparing, storing, and using such catalyst in substantially oxygen free environments.
    Type: Grant
    Filed: September 4, 1990
    Date of Patent: March 1, 1994
    Assignee: BASF Corporation
    Inventor: Thomas P. Losier
  • Patent number: 5252243
    Abstract: An aqueous cleaning composition suitable for removing stains, soils, or combinations thereof from synthetic polymer fibers. The composition finds particular application in removing coffee stains from fibers contained in textile products such as carpets. The composition has a pH in the range of from about 7.0 to about 12 and comprises a peroxyhydrate, i.e., hydrogen peroxide, and a water soluble alcohol having up to 5 carbon atoms, i.e., isopropyl.
    Type: Grant
    Filed: January 8, 1990
    Date of Patent: October 12, 1993
    Assignee: BASF Corporation
    Inventor: Charles R. Minns
  • Patent number: RE35108
    Abstract: A spin pack for spinning multiple components includes a distribution device which distributes mutually separated molten polymer streams to a spinneret so that each mutually separated molten polymer stream is accessible at each active spinneret backhole. Intermediate the spinneret and the distribution device, a selection assembly selects which, if any, mutually separated molten polymer stream flows into which backhole.
    Type: Grant
    Filed: April 8, 1994
    Date of Patent: December 5, 1995
    Assignee: BASF Corporation
    Inventors: Gerry A. Hagen, Dominick A. Burlone, Phillip E. Wilson