Abstract: A method for performing synthesis gas conversion is disclosed which comprises contacting synthesis gas with a hybrid Fischer-Tropsch catalyst formed by impregnating a ZSM-12 zeolite extrudate using a solution, for example, a substantially non-aqueous solution, comprising a cobalt salt and activating the impregnated zeolite extrudate by a reduction-oxidation-reduction cycle. The method results in reduced methane yield and increased yield of liquid hydrocarbons substantially free of solid wax.
Type:
Grant
Filed:
November 20, 2009
Date of Patent:
May 17, 2011
Assignee:
Chevron U.S.A. Inc.
Inventors:
Charles L. Kibby, Kandaswamy Jothimurugesan, Tapan K. Das, Robert J. Saxton, Allen W. Burton, Jr.
Abstract: A process is described for converting synthesis gas containing carbon monoxide and hydrogen to hydrocarbons via methanol as an intermediate, by contacting the synthesis gas with a catalyst system containing a mixture of gallium silicate zeolite catalyst and a methanol catalyst. The process results in reduced amounts of undesirable low carbon number hydrocarbons, e.g., C4 and lower, undesirable high carbon number hydrocarbons, e.g., C10 and higher, and aromatic hydrocarbons. The process provides higher yields of useful, high octane hydrocarbons boiling in the gasoline range.
Type:
Grant
Filed:
December 10, 2008
Date of Patent:
May 17, 2011
Assignee:
Chevron U.S.A. Inc.
Inventors:
Charles L. Kibby, Allen W. Burton, Jr., Alfred Haas, Simon Holz