Abstract: There are provided method and apparatus for the forming of three-dimensional objects in a layered fashion, wherein improvements are made to the support structure to improve the quality of the resulting three-dimensional objects. The support structure may include encapsulation along the interface boundary of the support-object interface to prevent or reduce the likelihood of separation of the build material, that forms the three-dimensional object, from the support material, that forms the support structure, or vice versa. The support structure may also or alternatively include both a porous support structure and a solid support structure to prevent or reduce the likelihood of separation of the support structure from the build platform and to improve the quality of the down-facing surfaces of the three-dimensional object. Methods are also provided for selectively depositing the support material and build material and for encapsulating the interface boundary with support material.

Abstract: Methods for generating supports (30) for parts (50) produced by solid freeform fabrication (“SFF”) are disclosed. The method includes defining a plurality of layers (L) that make up the part, and for each layer, determining those regions (R) that require support. The method also includes merging the regions for the different layers (L) into one or more common regions that require support, and providing at least one support for each of the one or more common regions. The result is that fewer supports are used as compared to conventional SFF fabrication methods.

Abstract: Systems and methods for calibrating a solid-imaging system (10) are disclosed. A calibration plate (110) having a non-scattering surface (140) with a plurality (150) of light-scattering fiducial marks (156) in a periodic array is disposed in the solid-imaging system. The actinic laser beam (26) is scanned over the fiducial marks, and the scattered light (26S) is detected by a detector (130) residing above the calibration plate. A computer control system (30) is configured to control the steering of the light beam and to process the detector signals (SD) so as to measure actual center positions (xA, yA) of the fiducial marks and perform an interpolation that establishes a calibrated relationship between the angular positions of the mirrors and (x,y) locations at the build plane (23). The calibrated relationship is then used to steer the laser beam in forming a three-dimensional object (50).

Abstract: A part cake defining a build produced by laser sintering and the surrounding unfused powder is contained in an enclosure, and the enclosure includes displaceable wall portions for compressing the part cake to support the build against distortion during rapid cooling from a cooling fluid. The enclosure enables the part cake to be quickly and reliably cooled either within the laser sintering system or outside the laser sintering system. A source of cooling fluid connects to the enclosure and a lid holds the part cake in place as cooling fluid is forced through the pore volume of the cake. An inert gas blanket apparatus is also provided to reduce or prevent oxidation of the part cake and/or to cool the part cake. Once the part cake is cooled, the build produced by laser sintering may be removed from the part cake.

Abstract: There is provided methods and apparatus for compensation of intensity profiles of imagers used in three-dimensional modelers. The intensity profile of the actinic radiation projected from the imager is determined by a variety of techniques, including but not limited to manually operated sensors, exposed and scanned actinic radiation-sensitive paper, and intensity profilers. Once the intensity profile of the imager is determined, each layer of the solidifiable liquid material is cured by projecting a plurality of patterns (as opposed to a single pattern) defining the two-dimensional cross-section of the part being cured. The patterns vary in duration, number, and/or shape to correlate to the intensity profile so that a single layer of selectively cured solidifiable liquid material is cured with a substantially equivalent (or otherwise controlled) amount of actinic radiation per unit of surface area to provide generally controlled and consistent part quality.

Abstract: Methods for generating supports (30) for parts (50) produced by solid freeform fabrication (“SFF”) are disclosed. The method includes defining a plurality of layers (L) that make up the part, and for each layer, determining those regions (R) that require support. The method also includes merging the regions for the different layers (L) into one or more common regions that require support, and providing at least one support for each of the one or more common regions. The result is that fewer supports are used as compared to conventional SFF fabrication methods.

Abstract: Systems and methods for calibrating a solid-imaging system (10) are disclosed. A calibration plate (110) having a non-scattering surface (140) with a plurality (150) of light-scattering fiducial marks (156) in a periodic array is disposed in the solid-imaging system. The actinic laser beam (26) is scanned over the fiducial marks, and the scattered light (26S) is detected by a detector (130) residing above the calibration plate. A computer control system (30) is configured to control the steering of the light beam and to process the detector signals (SD) so as to measure actual center positions (xA, yA) of the fiducial marks and perform an interpolation that establishes a calibrated relationship between the angular positions of the mirrors and (x,y) locations at the build plane (23). The calibrated relationship is then used to steer the laser beam in forming a three-dimensional object (50).

Abstract: Solid imaging apparatus and methods for use are disclosed that reduce the amount of uncured solid imaging build material remaining on a completed build object following the completion of the solid imaging build process. The amount of uncured build material is reduced through the use of either an uncoating web that removes excess build material from the build object during the course of the building process or an ink jet source of build material that uses only as much build material as is necessary for the fabrication of the build part. Also disclosed is an imager assembly for use with such a solid imaging apparatus that incorporates two or more individual imagers in an array and accounts for variations in the intensity and alignment of adjacent imagers. The apparatus can be modified for semi-continuous operation and for integrating into a manufacturing operation, if desired.

Abstract: A stereolithography apparatus having a resin vat with resupply containers in one-way flow communication and a leveling container in two-way flow communication, an automatic offload cart to remove and replace build support platforms, an elevator assembly for supporting and releasably retaining a build platform removably attached to the stereolithography apparatus frame such that elevator forks supporting the build platform can be released into the vat and removed from the stereolithography apparatus with the vat, and a recoater assembly and recoater blade for mapping the resin surface in the vat and applying a fresh coating of resin to a cross-section being built in the vat.

Abstract: A slack storage receptacle for storing an excess length of a pre-connectorized fiber optic drop cable extending between an optical connection terminal and a network interface device (NID) includes a housing and a storage means disposed within the housing for receiving the drop cable such that the drop cable slack is stored external to the NID. The slack storage receptacle may be secured to an exterior wall of a subscriber premises and the NID mounted thereon. Alternatively, the slack storage receptacle may be positioned around and formed to the NID. Alternatively, the slack storage receptacle may be buried in the ground adjacent the NID. The drop cable slack may be wound onto the storage means after deployment. Alternatively, the slack storage receptacle may be pre-assembled, shipped to the subscriber premises, and the drop cable unwound from the storage means with the drop cable slack remaining wound on the storage means.

Abstract: A multi-port optical connection terminal for use as a branch point in a fiber optic communications network at a distance from a mid-span access location provided on a distribution cable having a plurality of optical fibers. The multi-port terminal includes a base and a cover affixed to the base. A stub cable port formed through one of the base and the cover receives a stub cable having at least one optical fiber extending continuously from the multi-port terminal to the mid-span access location. A first end of the optical fiber is optically connected to a respective optical fiber of the distribution cable at the mid-span access location and a fiber optic connector is mounted upon the second end. At least one connector port is provided on the multi-port terminal for receiving the fiber optic connector and a connectorized end of a fiber optic drop cable extending from the multi-port terminal.

Abstract: A loopback device utilizing bend insensitive optical fiber to facilitate deployment of a connectorized fiber optic distribution cable through small-diameter conduit. A loopback device utilizing bend insensitive optical fiber for use within an optical network to route optical signals transmitted downstream along one or more optical fibers back upstream along the same or other optical fibers for the purpose of the determining the integrity of the downstream and upstream optical paths from a single upstream location. A loopback device including one or more bend insensitive optical fibers, a multi-fiber loopback ferrule and a dust cap for sealing engaging a connector plug attached to a distribution cable or a tether of a pre-engineered distribution cable assembly prior to installation of the distribution cable.

Abstract: A splice connector for verifying an acceptable splice termination includes a ferrule having a stub optical fiber, a ferrule holder for receiving the ferrule, opposed splice components within the ferrule holder for receiving and aligning the stub optical fiber and a field optical fiber, a cam member for engaging one of the splice components to terminate the field optical fiber, and means for viewing an amount of glow emanating from a termination area. In one embodiment, a splice component and the portion of the ferrule holder disposed between the splice component and the cam member are optically transmissive. The cam member has a first array of wells and a second array of wells for viewing the amount of glow before and after the field optical fiber is terminated. In another embodiment, the ferrule holder is opaque and has a view port, while the cam member has a first well having a first depth and a second well having a second depth.

Abstract: A bracket assembly includes a bracket including a flexible hinge, and a furcation assembly attached to the bracket.

Abstract: An installation closure having fiber management apparatus includes an outer shell and at least one cable centralizer disposed within the outer shell at a factory-assembled access location on a fiber optic distribution cable. The cable centralizer has a central channel for retaining the distribution cable and at least one routing slot for routing an optical fiber preterminated from the distribution cable at the access location. At least a portion of the outer shell is removed following deployment of the distribution cable and replaced with a conventional closure. An optical connector may be mounted upon the end of the preterminated optical fiber and the installation closure may further include an end centralizer having a central channel for retaining the distribution cable and at least one connector slot for retaining the connector. The replacement closure includes at least one connector port for receiving the connector from the inside of the installation closure.

Abstract: The invention relates to a distribution device (2) in a data signal processing installation (1), and a data signal processing installation (1). The distribution device comprises a distribution block (3) which has a receiving device containing elements to which data signal lines (4, 5, 6) can be connected, the functional elements having a circuit to distribute signals transmitted by the data signal lines (4, 5, 6). The distribution device also comprises a data signal editing unit with active and/or passive electronic components, in which the data signals transmitted from the data signal lines (3, 4, 5) are edited in a pre-determined manner. The data signal editing unit is integrated into the components of the distribution block (3).

Abstract: An overmolded multi-port optical connection terminal for a fiber optic distribution cable includes a tether cable containing a plurality of optical fibers optically connected to a corresponding plurality of optical fibers terminated from the fiber optic distribution cable at a first end of the tether cable, an overmolded housing a the second end of the tether cable, at least one connector port, and plenum means for accommodating excess fiber length (EFL) caused by shrinkage of the tether cable and/or pistoning of the optical fibers of the tether cable during connector mating. In one embodiment, a centralized plenum means is defined by an internal cavity within the overmolded housing sufficient for accommodating the EFL without micro bending. In another embodiment, a distributed plenum means is defined by an oversized tubular portion of the tether cable having an inner diameter sufficient for accommodating the EFL without micro bending.

Abstract: A device for storing and handling optical fibers, namely a cable sleeve, includes a frame and a plurality of splice cases arranged one above the other on a front side of the frame and on a rear side of the frame and pivotally fastened to the frame. Fiber guide elements are mounted on at least one narrow side of the frame for guiding optical fibers laterally next to the splice cases. A drawer disposed between the splice cases and configured to be drawn out from a vertically running narrow side of the frame stores uncut multifiber buffer tubes containing optical fibers. Guide channels are disposed inside the splice cases such that the optical fibers are guided within the splice cases in a circular manner with approximately the same radii, irrespective of their individual lenths.

Abstract: The invention relates to a distribution cabinet (10) for optical fibers, comprising a housing (11) and a frame (18) that is pivotally mounted inside the housing (11). Cables encompassing optical fibers that are guided therein can be routed into and/or directed out of the distribution cabinet, the cables being routed to the frame (18) from a rear side (14) of the housing (11) and being routed away from the frame in the direction of the rear side. Subassemblies are fastened to the frame (18) in order to connect the optical fibers that are guided within the cables. At least one holding device (23) for the cables is fastened to the pivotally mounted frame (18), the cables being fixable to the holding device (23). The holding device (23) is configured so as to be pivotable relative to the housing (11) along with the frame (18), while also being pivotable relative to the frame (18).

Abstract: A connector port is adapted for a (NID) to receive a connectorized optical fiber from inside the NID and a pre-connectorized drop cable from outside the NID. An exterior connector port includes a base positioned within an opening defined by an external wall of the NID, a mount on the base and a connector receptacle secured to the mount adjacent the external wall. An interior connector port includes an insert positioned within an opening defined by an external wall of the NID, a bracket mounted inside the NID and a connector receptacle secured to the bracket. A connector port also includes an insert positioned within an opening defined by a wall of the NID and a connector port secured to the insert. The connector port permits a field technician to readily connect, disconnect and reconfigured optical connections between the connectorized optical fiber and the pre-connectorized drop cable in the field.