Abstract: The present invention is directed to an airflow generation and particle dispersion arrangement for a power tool (e.g., an angle grinder). The arrangement includes a motor, an airflow generation assembly, and a particle dispersion assembly. The airflow generation assembly includes a fan driven by the motor. When engaged, the driven fan generates an airstream that is drawn through the power tool. The particle dispersion assembly includes a passive fan that is not driven by the motor, but instead is driven by the airstream. In operation, the passive fan generates centrifugal and mechanical forces sufficient to remove particles from intake air passing through the particle dispersion assembly.

Abstract: In a power driver, a power take off (PTO) arrangement (to open/close a chuck) includes: a chuck actuating shaft and a coaxial PTO actuator shaft axially displaceable along, yet rotationally locked together about, a first axis of the power driver; an input shaft, supporting jaws of the chuck, and concentric to at least a portion of the chuck actuating shaft and a portion of the PTO actuator shaft; relative rotation between the chuck actuating shaft and the input shaft selectively being prevented and being caused by first and second configurations of the chuck actuating shaft and the PTO actuator shaft, respectively; and a PTO-control member, displaceable between first and second positions along a second axis parallel to the first axis, and coupled to adjust at least one of the chuck actuating shaft and the PTO actuator to achieve the first and second configurations, respectively.

Abstract: A jigsaw drive shaft is connected to a blade by the blade clamp of the present invention. The blade clamp comprises a clamp body mounted securely to the drive shaft by a bracket. The clamp body has a hollow portion formed to receive an upper portion the jigsaw blade. The clamp body also includes a hollow tubular extension. A cam body is pivotable about an axis through a cylindrical bore such that cam surfaces move in and out of contact with an interior surface of the clamp body to engage or release the blade. A spring biases the cam body into engagement with the clamp body surface. The user must press on a protrusion of the cam body to pivot the cam surfaces way from the clamp surface and against the force of the spring.

Abstract: An angle grinder is provided including a trigger assembly for selectively actuating the angle grinder. A particle separation assembly is provided for the removal of any dust, particle, or artifacts that may have entered into the housing of the angle grinder. A brush biasing system is also provided to ensure proper and efficient operation of the motor of the angle grinder. An overload monitoring system is included to monitor the loading on the motor. A clutch mechanism is also included to prevent overloading on the motor of the angle grinder. A gear wheel lock mechanism is also provided to prevent the wheel spindle from rotating during installation or removal of a grinding wheel on the wheel spindle. An anti-locking flange system is also included to prevent the over-tightening of the flanges and the grinder wheel during the operation of the angle grinder. A gear case labyrinth feature is also provided.

Abstract: A drive mechanism for a hammer drill comprises a hollow piston 558 having a cylindrical bearing that is adapted to receive a crank pin in order to cause the hollow piston 558 to reciprocate inside a spindle 548. A plurality of longitudinal ridges 559 are formed on the outer surface of the hollow piston 558 to reduce the surface area of contact between the hollow piston 558 and the spindle 548, and a plurality of grooves 561 are formed in the gaps between the ridges. The grooves 561 are adapted to retain lubricant 563 in order to reduce frictional contact between the hollow piston 558 and the spindle 548.

Abstract: A handle housing for a handle for a power tool, the handle housing having a first housing part; and a second housing part adapted to be mounted to the first housing part and subjected to a bending stress when mounted to said first housing part, the said first and second housing parts defining a chamber for accommodating one or more components of the power tool.

Abstract: A powered hammer includes a body in which is disposed a motor and a hammer mechanism driven by the motor when the motor is activated. A tool holder is coupled to a front portion of the body and which is capable of holding a cutting tool. The hammer mechanism, when driven by the motor, is capable of imparting impacts to a cutting tool, when held by the tool holder. A handle is moveably coupled to a rear portion of the body for movement toward and away from the body along a tool axis of the tool holder. The handle includes a grip portion and first and second end connection sections coupled to opposite end portions of the grip portion. The first and second end connection sections are slideably mounted on first and second arms that project rearward from the body. A movement control mechanism is mounted inside the handle and coupled to the first and second arms and the handle.

Abstract: A hollow piston drive mechanism for a hammer drill comprises a crank pin 54 having a cylindrical link member 68 rigidly connected to a part-spherical bearing 70. The part-spherical bearing 70 is slidably and rotatably disposed in a part-spherical recess 72 formed in the crank plate 52, as a result of which the bearing 70 can be easily mounted to the recess 72. The cylindrical link member 68 is slidably disposed in a cylindrical bearing 56 formed in the end of the hollow piston 58. The crank pin 54 is therefore able to rock back and forth in the spherical recess 72 as well as slide up and down in the cylindrical bearing 56.

Abstract: In a power driver, a shifter assembly includes: a housing; a ring gear mounted for rotation on the housing; a shift collar mounted for rotation on the housing; an elongated shifter structure coupled to the ring gear and the shift collar, the shifter structure including a misalignment compensator to compensate for misalignment between the ring gear and a feature cooperating with the ring gear.

Abstract: The present invention relates to a method for controlling a power tool comprising a housing, an electric motor, a tool holder for supporting a tool bit and a conversion mechanism for converting the rotational movement of the output shaft of the motor into a reciprocating movement of the tool bit when being supporting in the tool holder, wherein oscillations of an element of the power tool are detected, wherein a quantity characterizing the oscillations is monitored and wherein the rotational speed of the electric motor is controlled such that the quantity does not exceed a preset value.

Abstract: An angle grinder is provided including a trigger assembly for selectively actuating the angle grinder. A particle separation assembly is provided for the removal of any dust, particle, or artifacts that may have entered into the housing of the angle grinder. A brush biasing system is also provided to ensure proper and efficient operation of the motor of the angle grinder. An overload monitoring system is included to monitor the loading on the motor. A clutch mechanism is also included to prevent overloading on the motor of the angle grinder. A gear wheel lock mechanism is also provided to prevent the wheel spindle from rotating during installation or removal of a grinding wheel on the wheel spindle. An anti-locking flange system is also included to prevent the over-tightening of the flanges and the grinder wheel during the operation of the angle grinder. A gear case labyrinth feature is also provided.

Abstract: A powered hammer is described comprising a housing, a tool holder mounted on the housing, a percussion mechanism arranged within the housing which mechanism includes a ram reciprocating in a longitudinal direction and being adapted to apply impacts on a tool bit supported in the tool holder, a dampening mass which is slidably mounted in the longitudinal direction within the housing, wherein the dampening mass is biased towards a neutral position by a biasing element and wherein the dampening mass may be deflected from the neutral position against the biasing force of the biasing element. The dampening mass is formed of a ferromagnetic or paramagnetic material or comprises a permanent magnet and a solenoid is arranged within housing adjacent to the dampening mass such that the solenoid applies a force in the longitudinal direction on the dampening mass when being in the neutral position if a current is flowing through the solenoid.

Abstract: A hammer comprising: a body; a tool holder mounted on the body for holding a cutting tool; a handle pivotally mounted on the body about an axis; a vibration dampener which connects between the handle and the body and which reduces the amount of angular vibrations transmitted from the body to the handle; a motor mounted within the body; a hammer mechanism mounted in the body, capable of being driven by the motor when the motor is activated, the hammer mechanism, when driven, imparting impacts onto a cutting tool 6 when held by the tool holder; wherein the handle is pivotally mounted about a pivot axis which passes through the centre of gravity of the hammer.