Patents Represented by Attorney, Agent or Law Firm Lonnie Drayer
  • Patent number: 7401808
    Abstract: An inflator has a sealed vessel for containing compressed gas. The inflator has an axis. The vessel has a gas outlet passageway. The inflator has an elongated sealing cap closure with an internal chamber portion open to the compressed gas and sealed vessel to seal the opening of the gas outlet passageway. The elongated sealing cap is coaxial with the inflator. When a triggering device is activated it exerts a force against the elongated sealing cap closure in a direction substantially parallel to the axis of the inflator that causes the elongated sealing cap closure to fail and allows gas to escape from the vessel.
    Type: Grant
    Filed: February 21, 2006
    Date of Patent: July 22, 2008
    Assignee: Key Safety Systems, Inc.
    Inventors: Thomas Rossbach, Guido Klettenheimer
  • Patent number: 7398994
    Abstract: An assembly of an airbag module and a steering wheel of a vehicle has the airbag module moveable between a resting position and a working position, corresponding to the actuation of the horn of the vehicle. Advantageously, the retaining assembly drives the airbag module exclusively along parallel to the axis of rotation of the steering wheel, providing constant horn activation loads.
    Type: Grant
    Filed: March 29, 2005
    Date of Patent: July 15, 2008
    Assignee: Key Safety Systems, Inc.
    Inventors: Valerio Poli, Roberto Ridolfi, Andrea Anselmi
  • Patent number: 7390018
    Abstract: The present invention relates to a steering wheel having a stationary hub mounted portion. The steering wheel has an armature with a hub and is coupled to a vehicle steering shaft. The hub is provided with an opening through which a coiled element passes. A non-rotating housing is assembled with the hub. The coiled element connects the non-rotating housing to a stationary component of the vehicle. The coiled element screwing or unscrewing itself to or from the hub via the opening when the steering wheel is rotated.
    Type: Grant
    Filed: September 15, 2005
    Date of Patent: June 24, 2008
    Assignee: Key Safety Systems, Inc.
    Inventors: Roberto Ridolfi, Valerio Poli, Adolfo Ridolfi
  • Patent number: 7380817
    Abstract: As improved airbag module retention assembly for attachment to a steering wheel has an airbag module housing having an airbag cover, an internally stored airbag. The airbag module housing has two pairs of attachment legs. A base plate assembly has a base plate with a pair of mounting brackets pivotally attached at ends of the mounting brackets to the hinge supports projecting from the base plate and being linearly movable relative to the hinge supports. A resilient member such as a spring returns the airbag module housing to a resting position upon activation of a horn. The resilient member is interposed between one mounting bracket and the base plate. The pair of mounting brackets are connected by a pin and a slot. Each end of a mounting bracket is attached to an attachment leg of the airbag module housing. Movement of the airbag module housing assembly is constrained to a displacement parallel to the axis of rotation of the steering wheel.
    Type: Grant
    Filed: February 13, 2007
    Date of Patent: June 3, 2008
    Assignee: Key Safety Systems, Inc.
    Inventors: Valerio Poli, Roberto Ridolfi, Andrea Amselmi, Adolfo Ridolfi
  • Patent number: 7380741
    Abstract: A rotary drive device for a winding shaft of a seat belt retractor has preformed drive bodies arranged one behind the other, which are guided and can be driven in a guide path. Each drive body has engagement parts that can be brought into engagement in an essentially interlocking manner with engagement points located at the periphery of the drive wheel.
    Type: Grant
    Filed: March 27, 2006
    Date of Patent: June 3, 2008
    Assignee: Key Safety Systems, Inc.
    Inventor: Martin Specht
  • Patent number: 7377464
    Abstract: A seatbelt retractor assembly (10) has a seatbelt retractor (14) and an actuator (26) for locking and unlocking the seatbelt retractor (1). An inertial sensor mass (30, 32, 33) detects changes in vehicle speed. The mass (30, 32, 33) has a guide surface (34, 35, 36) for interacting with the actuator (26). The guide surface (34, 35, 36) moves between an unlocking position in which the actuator (26) unlocks the seatbelt retractor (14) and a locking position in which the actuator (26) locks the seatbelt retractor (14). The guide surface (30) has an inner profile portion (62) and at least an outer profile portion (64). The actuator (26) is in contact with the inner profile portion (62) in the unlocking position while moving into contact with the outer profile portion (64) as the actuator (26) moves towards the locking position. The inner profile portion (62) causes a different acceleration of the actuator (26) than the outer profile portion (64).
    Type: Grant
    Filed: March 29, 2005
    Date of Patent: May 27, 2008
    Assignee: Key Safety Systems, Inc.
    Inventor: Christopher D. Morgan
  • Patent number: 7377463
    Abstract: A seat belt retractor has a spool for carrying seat belt webbing rotatably mounted about a longitudinal axle and biased in a seat belt webbing rewinding direction. A toothed ratchet wheel is mounted to rotate with the spool. A sensor is provided for detecting an emergency condition, and a vehicle acceleration sensor lever is responsive to the sensor to engage the ratchet wheel in an emergency. The retractor can operate in a first, emergency locking mode in which the spool is not locked and can rotate to pay-out and to rewind seat belt webbing. In a second, automatic locking mode the spool is locked against pay-out of the seat belt webbing. A switching means has a subassembly attached to an end of the seat belt retractors. The subassembly has an axially directed spring to reduce axial spacing between the housing, an eccentric cam and axially adjacent disks.
    Type: Grant
    Filed: May 9, 2005
    Date of Patent: May 27, 2008
    Assignee: Key Safety Systems, Inc.
    Inventors: Christopher D. Morgan, Bayard C. Temple
  • Patent number: 7374122
    Abstract: A seat belt retractor has a rotating spool for retraction or pay-out of seat belt webbing. A locking ring is attached to one end of the spool. The locking ring is locked against rotation when a crash is sensed. A force limiting means allows further pay-out of the seat belt webbing after the locking ring has locked. Coupled in the force path between the spool and the locking ring, the force limiting means has a primary force limiting means; and a secondary force limiting means. The force limiting means include an elongate deformable member, arranged such that relative rotation between the spool and the locking ring causes a predetermined length of the deformable member to be deformed during a first stage of load limiting. The cross-sectional area of the deformable member is uniform over a major portion of the predetermined length and is reduced over at least one minor portion located a distance from the end of the member.
    Type: Grant
    Filed: June 20, 2005
    Date of Patent: May 20, 2008
    Assignee: Key Safety Systems, Inc.
    Inventors: John Bell, Amaya Munoz, Martyn Palliser, Andrew Park
  • Patent number: 7350806
    Abstract: An assembly of a steering wheel with static airbag module has a rotor portion and a stator portion. A first gear and a second gear are at least partially superimposed. An intermediate supporting element is located between first and second gears with the gears directly axially coupled. An intermediate element has a portion that defines a path for the means for axially coupling said first and second gear to temporarily disengage them from the gears when a relative rotation between the intermediate element and the first and second gears occurs.
    Type: Grant
    Filed: September 15, 2005
    Date of Patent: April 1, 2008
    Assignee: Key Safety Systems, Inc.
    Inventors: Roberto Ridolfi, Valerio Poli, Adolfo Ridolfi
  • Patent number: 7347449
    Abstract: An airbag inflator has a variable gas flow throttle disposed in a gas flow path. The throttle has at least one gas passageway through a base portion thereof. A tab extends from the base portion and is bendable towards the base portion by a selected amount of gas pressure to close, or at least partially closes, the gas passageway. The tab may have another gas passageway therethrough.
    Type: Grant
    Filed: February 21, 2006
    Date of Patent: March 25, 2008
    Assignee: Key Safety Systems, Inc
    Inventors: Thomas Rossbach, Manfred Rademacher, Guido Klettenheimer, Joachim Verheugen
  • Patent number: 7341216
    Abstract: A seat belt retractor has a winding shaft to wind a seat belt. A motive spring pretensions the winding shaft in the winding direction of the seat belt. An electric motor provides a torque that can be transmitted to the motive spring to change the spring force. A switch coupling transmits the torque of the electric motor drive to the winding shaft to retract the seat belt. To transmit the torque, a drive wheel, which is rotatably mounted on a shaft non-rotatably and coaxially connected to the winding shaft and which is non-rotatably connected to an outer spring end of the motive spring by a rigid rotational connection. A first active surface of the coupling is movably mounted against a restoring force to a component that is securely connected to the rigid rotational connection and rotatable around the shaft. A second active surface of the coupling is non-rotatably connected to the shaft.
    Type: Grant
    Filed: July 6, 2005
    Date of Patent: March 11, 2008
    Assignee: Key Safety System, Inc.
    Inventor: Alexander Heckmayr
  • Patent number: 7341276
    Abstract: An airbag module assembly (400) has a module housing (402). An airbag (401) and an airbag inflator (200, 300) are positioned inside the module housing. The airbag inflator (200, 300) has an exhaust port end (85) extending external of the module housing (402) for venting inflation gasses directly from the airbag inflator (200, 300) externally of the module housing (402).
    Type: Grant
    Filed: August 28, 2006
    Date of Patent: March 11, 2008
    Assignee: Key Safety Systems, Inc.
    Inventors: Michael E. Kelley, Richard M. Townsend, Michael F. Mulville, Anthony J. Curtis, Samir Heric, Marko Morhard, Axel Josef Wehrwein, Guido Klettenheimer
  • Patent number: 7325829
    Abstract: An airbag inflator (200, 300) for inflating an airbag has a tubular inflator housing (11) having a first end (A) and a second end (B). A gas release mechanism (80) has an exhaust port end or housing (85) at the first end (A) for releasing gas directly from the tubular inflator housing (11) to ambient air, bypassing the airbag. A heater assembly (2) containing a gas generant is located and attached at the second end (B). An igniter (3) ignites the heater assembly (2). A primary gas vent port (70) vents gas from the tubular inflator housing (11) into an airbag during normal deployment of the airbag. The gas release mechanism (80) has a passageway or opening (84) for exhausting gas from the tubular inflator housing (11) to an exhaust port (85). A seal (82, 83) seals the passageway or opening (84) of the gas release mechanism (80). An igniter 3 for opens the seal (82, 83) thereby terminating or slowing deployment and normal inflation of the airbag through the primary vent port (70).
    Type: Grant
    Filed: August 28, 2006
    Date of Patent: February 5, 2008
    Assignee: Key Safety Systems, Inc.
    Inventors: Michael E. Kelley, Richard M. Townsend, Michael F. Mulville, Anthony J. Curtis, Samir Heric, Marko Morhard, Axel Josef Wehrwein, Guido Klettenheimer
  • Patent number: 7320479
    Abstract: A hybrid inflator for inflating an airbag system has one or more heater assemblies with an enhancer charge contained in the heater with bypass ports or openings in direct communication with the inert gas. Upon ignition a portion of the enhancer charge bypasses the heater gas generant charge to pre-heat the inert gas prior to or simultaneously with a remaining portion of the enhancer charge igniting the heater gas generant charge.
    Type: Grant
    Filed: October 3, 2005
    Date of Patent: January 22, 2008
    Assignee: Key Safety Systems, Inc.
    Inventors: Dennis A. Trevillyan, Michael E. Kelley, Michael F. Mulville, Carter L. Burroughs, John H. Adams, Edward R. Stembler
  • Patent number: 7312679
    Abstract: A shock sensor has a housing with a Terfenol-D type sensing element positioned inside a sensing coil. A permanent biasing magnet is positioned in engagement with the Terfenol-D sensing element, and a spacer engages the Terfenol-D sensing element and extends from the housing. The housing has a beam with one or two mounting holes through which fasteners extend to mount the shock sensor to a structural member. The housing places the spacer in compression against the structural member. In an alternative embodiment a DC current can be supplied to the sensing coil to provide the biasing magnetic field. A high frequency filter separates the shock sensing signal from the applied DC biasing current.
    Type: Grant
    Filed: July 20, 2006
    Date of Patent: December 25, 2007
    Assignee: Key Safety Systems, Inc.
    Inventor: Steven R. Stuve
  • Patent number: 7303206
    Abstract: A curtain airbag assembly has, for fastening purposes, at least one strap attached to the airbag. The strap is held in position by being guided through a passage behind a hanger projecting in the manner of a bracket from the structural member of a vehicle. The strap is secured in place by being folded by an angle of more than 90° around at least one edge of the hanger and by at least one means for fastening.
    Type: Grant
    Filed: February 8, 2005
    Date of Patent: December 4, 2007
    Assignee: Key Safety Systems, Inc.
    Inventors: Bernd Kippschull, Robert Negele
  • Patent number: 7303041
    Abstract: A vehicle soft impact detection system uses a piezo film mounted to a front vehicle bumper. The piezo film is selected and mounted to have a greater sensitivity to low-frequency shock waves as compared to high-frequency shock waves, the frequency and amplitude is then compared to a selected range of frequencies and amplitudes that are indicative of a crash with a soft tissue body. In a further embodiment the output of the piezo film is compared with the output of a second sensor which is more sensitive to high-frequency shock waves than to low-frequency shock waves such as a Terfenol-D based sensor.
    Type: Grant
    Filed: August 22, 2005
    Date of Patent: December 4, 2007
    Assignee: Key Safety Systems, Inc.
    Inventor: Steven R. Stuve
  • Patent number: 7300013
    Abstract: A seat belt retractor (10) has an actuator (14) for unlocking and locking the seat belt retractor (10). An inertial sensor (18) detects changes in vehicle acceleration and interacts with the actuator (14) to lock and unlock the seat belt retractor (10). The inertial sensor (18) has one inertial sensor mass, each mass (26, 27, 29, 30, 32, 33) has a wide portion (70) and a narrow portion (72). Preferably each inertial sensor mass (26, 27, 29, 30, 32, 33) has a high density body (31) embedded in the wide portion (70) of the elastomeric material (34). The inertial sensor mass (26, 27, 29, 30, 32, 33) has a greater density than the elastomeric material (34). Moreover, the elastomeric material (34) at least partially surrounds an exterior circumferential surface (38) of the inertial sensor mass (26, 27, 29, 30, 32, 33).
    Type: Grant
    Filed: February 16, 2005
    Date of Patent: November 27, 2007
    Assignee: Key Safety Systems, Inc.
    Inventors: Christopher D. Morgan, Huiyao Liu, Stephan F. Vetter, Kristopher Shaffer, David R. Arnold
  • Patent number: 7298237
    Abstract: A shock sensor has a housing with a Terfenol-D type sensing element positioned inside a sensing coil. A permanent biasing magnet is positioned in engagement with the Terfenol-D sensing element, and a spacer engages the Terfenol-D sensing element and extends from the housing. The housing has a beam with one or two mounting holes through which fasteners extend to mount the shock sensor to a structural member. The housing places the spacer in compression against the structural member. In an alternative embodiment a DC current can be supplied to the sensing coil to provide the biasing magnetic field. A high frequency filter separates the shock sensing signal from the applied DC biasing current.
    Type: Grant
    Filed: July 20, 2006
    Date of Patent: November 20, 2007
    Assignee: Key Safety Systems, Inc.
    Inventor: Steven R. Stuve
  • Patent number: 7281733
    Abstract: An airbag module, in particular for a side airbag, has an airbag and a fastening element, preferably having a longitudinal profile, on which the airbag is arranged directly or indirectly via an airbag module housing. The fastening element has a substantially U-shaped cross-section and is constructed in such a way as to grip in a complementary form-fitting manner around a structural element of a vehicle.
    Type: Grant
    Filed: February 8, 2005
    Date of Patent: October 16, 2007
    Assignee: Key Safety Systems, Inc.
    Inventor: Martin Pieruch