Abstract: A connector assembly for blind mated back plane interface connections of optic fibers with active optical devices includes a shroud mounted in a back plane panel within which are received a receptacle assembly mated to connector modules. The modules, each associated with a cable of a plurality of optical fibers, subdivide the mated fibers into separately connected groups to avoid expensive tolerance requirements. The receptacle includes a housing and shims for precisely locating the active optical devices relative to the ends of the optic fibers. The interface connections are shielded from interference by conduction between the receptacle housing, a fiber termination ferrule and a rear housing and strain relief portion of each connector module.

Abstract: A terminal is provided for receiving a blade terminal of an automotive fuse. The terminal comprises first and second U-shaped contact arms disposed in spaced relationship to define a blade receiving slot therebetween. As a result, a blade terminal inserted into the blade receiving slot will be contacted on its first side by the first U-shaped contact structure and on its second side by the second U-shaped contact structure. Each U-shaped contact structure is defined by forming the metal material of the terminal about an axis extending parallel to the plane of the metal. Each U-shaped contact structure comprises first and second contact arms and a connecting portion extending therebetween. Each contact arm comprises a generally convex arcuate contact edge extending into the blade receiving slot and generally toward the opposed U-shaped contact structure. Each terminal further comprises bases from which the U-shaped contact structures extend.

Abstract: An electrical connector for mounting to a substrate such as a printed circuit board includes an insulative housing. The housing defines a front face, a rear portion and a bottom portion which is mountable to the printed circuit board. A conductive shield is positionable against the front face of the housing and includes a ground strap extending rearwardly beneath the base portion of the housing. A conductive board lock member is positionable against the rear portion of the housing and includes a commoning portion extending forwardly beneath the base portion of the housing in engagement with the ground strap of the conductive shield. The board lock member has legs positionable through a locking hole in the printed circuit board and for commoning the shield to a ground trace on the printed circuit board adjacent the hole.

Abstract: Electrical terminals include torsion bar spring portions for maintaining ample contact forces in small sizes and with simple configurations. A male contact includes a contact portion connected by an axial torsion bar to a base portion. When the contact is mated with another contact, the contact portion is pivoted to apply a torque to the torsion bar. A female contact includes opposed and axially spaced contact portions separated by an axially extending torsion bar to which torque is applied when a mating pin contact displaces the contact portions in opposite arcuate directions.

Abstract: Disclosed is an improved multi-pin type of water proof electric connector which is guaranteed free of shortcircuit between adjacent pin-and-contact piece connections even if water should invade to any pin-and-connector piece connection through the very small gap between the conductor and the insulation sheath of the wire by the capillary action. The electric connector comprises a male half having contact pieces and a female half having pin terminals in its cavity, and a seal member placed in the space which is to be formed between the outer surface of the plug housing and the inside surface of the socket housing when the male and female halves are coupled. The plug housing has a plurality of hollow protrusions each containing a contact piece, and the seal member encircles each of the protrusions, thereby sealing each pin-and-contact piece connection independently from adjacent pin-and-contact piece connections when the male and female halves are mated.

Abstract: An improved lead insertion apparatus for randomly inserting crimped wire leads one at a time into a multicircuit connector includes a pair of elongate insertion jaws for longitudinally surrounding and gripping a crimp terminated wire lead. The insertion jaws are actuable by a gripper control between a first open position, a second intermediate gripping position wherein the jaws are axially slideable along the gripped wire lead and a third closed position wherein the jaws firmly grip the lead in a non-slideable manner. The jaws and their gripper control are mounted for axial movement along the wire lead into the insertion station. A drive for the jaws moves the jaws in their intermediate wire gripping position along the wire segment until a proximity sensor senses the tips of the jaws abutting the rear end of the crimp terminal. In response to the sensor the gripper control changes the jaws to their closed position on the wire prior to insertion.

Abstract: An improved electrical connector includes a housing extending in an axial direction between a rear conductor entry end and a forward mating end. A plurality of terminal receiving recesses extend between the ends of the housing. A plurality of electrical terminals are slideably insertable into the recesses from the conductor entry end. A terminal lock is supported for movement on the housing between a terminal load position in which the terminal lock does not obstruct the recesses and a lock position in which the terminal lock engages terminals in the recesses. The improvement in accordance with which the terminal lock includes a forward portion disposed adjacent the forward end of the housing and permitting mating of the mating end of the housing only when the terminal lock is in the lock position.An electrical connection assembly includes in combination first and second electrical connectors releasably mateable with one another.

Abstract: A filter connector is provided for incorporation into signal lines of an electrical component on a vehicle. The filter connector includes a filtering assembly having a plurality of terminals mounted in spaced relationship to a grounding plate. A plurality of capacitors or a capacitor array are mounted electrically to the grounding plate and are connected electrically to the respective terminals. The grounding plate, the capacitors, and portions of the terminals connected to the capacitors are insert molded into a nonconductive housing.

Abstract: A nonconductive electrical connector housing is integrally molded with a nonconductive key. The housing is constructed to receive at least one pair of switch terminals therein such that contact portions of the switch terminals can be in electrical contact with one another. The key is selectively separable from the housing and can be urged into a position to move the contact portions of the switch terminals relative to one another to thereby open or close the circuit of which the switch terminals are a part.

Abstract: A connector assembly comprises opposed mateable plug and receptable connectors. The plug and receptacle connectors each comprise identical hermaphroditic core insulators molded from an elastomeric material. The hermaphroditic core insulators comprise axially aligned terminal receiving slots extending generally radially inwardly into the outer circumference thereof. The mating end of the core insulator is of a stepped configuration to define a leading mating face and a trailing mating face, such that the leading mating face of one hermaphroditic core insulator is urged into mating face-to-face relationship with the trailing mating face of an opposed hermaphroditic core insulator. A generally cylindrical tubular shroud is disposed around the core insulator and the cable terminated therein. The shroud may be formed from a material that is heat shrunk into secure environmental sealing and strain relief connection with the core insulator and the cable.

Abstract: A modular application tooling machine includes a base unit with a delivery station for electrical connectors, a intermittently operated connector feed drive system and a continuously operated work station drive system. Feed track modules define a connector feed track along which connectors are fed by pusher modules driven by the feed drive system. Work station modules powered on demand by the work station drive system carry out cycles of operation to perform operations on connectors in the feed track. One work station module terminates conductors into insulation displacement terminals of the electrical connectors and another work station module breaks off a carrier strip connected to the terminals.

Abstract: A stamped and formed, unitary, metal wire trap speaker terminal used in coupling a speaker wire extending from an audio speaker to a lead wire for an audio system of an entertainment appliance includes a base portion and a wire trap receiving portion. The base portion to which is coupled the speaker wire has wings or arms that are adapted to be wrapped about a thin, rectangularly shaped insulator that is affixed to a frame member of the audio speaker. The wire trap receiving portion extends from one edge of the base portion, preferably at an angle of about 150 degrees, and has a wire receiving cavity so that a stripped end portion of the lead wire may be inserted through a wire receiving or entry port having divergently extending wire guides to aid the assertion of the stripped end portion of the lead wire into the wire receiving cavity. A cam contact beam is formed from one of the walls forming the wire receiving cavity and obliquely extends into the wire receiving cavity.

Abstract: A drawer connector is provided with modular components to facilitate the replacement of those portions of the drawer connector that are subject to the greatest wear. The drawer connector comprises mateable female and male panel mount drawer connector housings having mateable terminals press fit or otherwise lockingly engaged therein. The conductive leads are not permanently terminated to the terminals of the drawer connector. Rather, the conductive leads are terminated to modular connector terminals or terminal assemblies which in turn are lockingly but releasably mounted to the respective rear sides of the panel mount assemblies of the drawer connector. Thus, the panel mount assemblies can be discarded and replaced upon the damage of the frequently connected and disconnected terminals therein, while still retaining the time and labor intensive termination work on the conductive leads.

Abstract: A raceway frame for a curved modular wall panel is made of molded thermoplastic material in order to avoid the expense of secondary forming operations. The frame is generally of an I-shape and is molded in two T-shaped sections which are joined by, for example, ultrasonic welding at the contacting bases of the T-sections.

Abstract: A universal packaging system for objects such as electrical components, connectors, semiconductors, chips, etc. includes an elongated, hollow, tubular package formed of resiliently deformable material for containing a plurality of said objects, each object having an identical or substantially similar silhouette or profile and orientated with a predetermined axis of its profile, aligned along a common longitudinal axis or line within the tube. A package is formed providing protection for the connectors during storage, handling, and shipment, and the tube also serves as a feed magazine for dispensing the objects at an assembly station or other work station as needed. The present invention also features an apparatus and method for loading packages of connectors and for unloading or feeding connectors from the packages at a point of end usage.

Abstract: A miniature DIN connector is provided for mounting to a circuit board. The miniature DIN connector comprises a molded nonconductive housing having a plurality of apertures therein for receiving electrically conductive terminals. The housing includes an array of channels for positively positioning the board contact portions extending from the terminals and preventing lateral movement thereof. An internal shield is mountable in the housing to substantially surround pin-receiving portions of the terminals. The housing is lockingly engageable with a base, which in turn is mountable to the circuit board. The base includes apertures through which the board contact portions of the terminals may be directed. An external shield is disposed around four sides of the miniature DIN connector and is groundable to the board. The internal and external shields are not connected to one another.

Abstract: A termination machine for inserting wires into insulation displacement slots of terminals of an electrical connector. During each termination stroke, a connector locating member moves together with the termination blade to precisely position the connector for termination. A wire locator moves together with the termination blade and moves the wire into a guide slot in a template over the connector. When the blade, the wire and the connector are in precise alignment, the termination blade completes the termination stroke. A feed slide and pawl system moves the connector in steps equal to the terminal centerline spacing, and the feed stroke is selectively adjusted to skip voids where terminals are not to be terminated.

Abstract: A termination machine for inserting wires into insulation displacement slots of terminals of an electrical connector. During each termination stroke, a connector locating member moves together with the termination blade to precisely position the connector for termination. A wire locator moves together with the termination blade and moves the wire into a guide slot in a template over the connector. When the blade, the wire and the connector are in precise alignment, the termination blade completes the termination stroke. A feed slide and pawl system moves the connector in steps equal to the terminal centerline spacing, and the feed stroke is selectively adjusted to skip voids where terminals are not to be terminated.

Abstract: A terminal dereeling apparatus is provided for permitting efficient feeding of terminals into a terminating press. The terminal dereeling apparatus includes a terminal reel mount for permitting the unwinding of a terminal reel with substantially uniform tension throughout the unwinding. A take-up reel is provided in proximity to the terminal reel for efficiently winding the interleaf material disposed between adjacent layers of the terminal strip wound onto the terminal reel. A sensing apparatus, such as a photo-optical sensor is provided in spaced relationship to the terminating press for monitoring the feeding of terminals on the strip of terminals into the terminating press. The sensing apparatus is operative to interrupt the terminating process in response to a variation of the terminal feeding from a specified terminal feeding sequence.

Abstract: A high contact force, high elastic response range pin-receiving electrical contact is provided in a pin-receiving contact including a base portion and a pair of spaced apart cantilever beams which extend forwardly from the base to a pin-receiving end. A pair of inwardly directed contact surfaces are defined on each cantilever beam facing the opposed beam for slideably, electrically engaging an inserted pin terminal. In accordance with the invention, a resilient beam support member extends from and interconnects the pin-receiving ends of the cantilevered beams. The resilient beam support member provides a significantly improvement in the elastic response range of the pin-receiving contact by enabling each cantilevered beam to endure a greater outward displacement before a minimum yield in the beam occurs while providing a greater normal force against the pin.