Abstract: A battery assembly having batteries connected in series to form rows and columns of battery cells into packs that combine the energy of multiple batteries. The battery cells are joined together to form columns of cells connected mechanically together by an exterior connection sleeve, and mechanically and electrically connected together by a conductive epoxy joining the end of one cell to the end of an adjacent cell in series. The columns of cells are mounted and held in place by racks, with bolts passing through the racks to form a sandwich structure that secures the position and orientation of the cells and columns, and that maintains the electrical connection between joined cells. Perpendicularly disposed to the direction of the columns are a series of conductive bands that join adjacent cells together along rows of cells.

Abstract: A method for producing a time sequence of images of motor vehicle surroundings from a virtual elevated central perspective on a display wherein several cameras are used to record time sequences of subimage data records from a plurality of real perspectives differently offset and tilted with respect to the virtual perspective. Then, parameterized transformations are applied for obtaining sequences of transformed subimage data records and overall image data for an overall image from the virtual perspective is assembled. Finally, the sequence of the overall image data is displayed as an overall image. To compensate for positional and/or orientation deviations in the recording cameras a selection unit is proposed to recurrently apply a selection criterion for selecting a subimage data record from the sequence and to take this as a basis for redetermining the parameters of the transformations by an optimization method under a quality criterion for the overall image.

Abstract: The invention relates to an energy absorption device which can be arranged to absorb energy by deformation between a support structure of a vehicle and a damper, the energy absorption device carrying a deformable main profile which has a hollow body-type cross-section. The aim of the invention is to improve an energy absorption device of the aforementioned type in such a manner that the energy can be well carried off even if the forces produced by an accident impact the energy absorption device at an angle. For this purpose, a deformable supplementary profile is provided on the cross-section of the main profile.

Abstract: A novel magnetic friction clutch is disclosed which is capable of relatively high torque transfer for friction discs of a given diameter, compared to prior art magnetic clutches. A friction coating with good magnetic permeability, such as Ferrous Aluminide or the like, is applied to inner and outer annular regions of the three friction discs and increases the frictional coefficient of the discs with little reduction in the clamping force developed through the clutch.

Abstract: The invention is a hinge for a vehicle door that is movable between a closed and a fully open position relative to a vehicle body. The hinge includes a mounting bracket, operable to be secured to the vehicle body. At least one link is pivotally mounted along a fixed axis to the mounting bracket at a first end and operable to pivot a second end of the at least one link between a first and second position. A door bracket is operable to be secured to the vehicle door, and pivotally mounted along a movable axis to the second end of the at least one link. The vehicle door is constrained by the vehicle body from pivoting around the movable axis when the second end of the at least one link is in the first position, and is operable to pivot around the movable axis when the at least one link is in the second position. A latch is provided on the hinge, obviating the need for a separate door latch.

Abstract: A window regulator that resists backdrive forces directly at the lift plate and rail, rather than by the drive assembly. A locking shoe mounted within the lift plate and selectively frictionally engages the rail while the drive assembly is at rest. Thus, any backdrive forces are transmitted from the window glass to the lift plate, and then directly to the rail, avoiding the drive assembly. A release fork that is coupled to the drive cable automatically disengages the locking shoe when the drive assembly is activated, and engages the locking shoe when the drive assembly disengages.

Abstract: In order to allow use of the seat belt in both positions of use of a reversible seat, an articulated end fitting is proposed for connecting a seat belt to the reversible seat, with a connecting part (51) and a projecting elongate lug (53) connected thereto for suspending a seat belt, the elongate lug (53) being pivotable relative to the connecting part (51) about three different axes (A, B, C).

Abstract: The invention is a sliding door assembly operable move a vehicle door between an open and a closed position. The assembly includes a motor, reversibly operable to move the door towards one of the open and the closed position. A handle is mounted to the door and a handle sensor is provided, operable to detect the grasping of the handle. When the handle is grasped, a controller activates the motor to move the door when the handle sensor is triggered. Moving the door using the handle by at least a predetermined distance causes the controller to deactivate the motor, allowing manual movement of the door.

Abstract: An actuating device is provided for moving a closure panel between an open position spaced apart from a vehicle body and a closed position abutting the vehicle body to close an access opening thereof. The actuating device includes a telescopic arm having a first member coupled to one of the closure panel and the vehicle body and a second member coupled to the other of the closure panel and the vehicle body. The first and second members are slidable relative to one another to move the actuating device between a retracted position corresponding with the closed position and an extended position corresponding with the open position. A screw is rotatable relative to the first member. The screw includes a cavity formed therewithin. A nut is secured to the second member and threadingly engages the screw such that rotation of the screw moves the second member towards and away from the first member to move the actuating device between the respective retracted and extended positions.

Abstract: A power-release door lock system for an automotive door having a latch, including a ratchet (18) and pawl (20), and an electro-mechanical exterior latch release mechanism (220) for actuating the pawl to release the ratchet. The system includes a controller (210) and a pressure sensitive switch (216) mounted to an outside door handle (214) of the automotive door and electrically connected to the controller. The controller is programmed to disable the pressure sensitive switch in response to a predetermined “lock” signal and enable the pressure sensitive switch in response to a pre-determined “unlock” signal, in which case the controller energizes the exterior latch release mechanism to release the ratchet in the event the pressure sensitive switch is actuated. The system eliminates the need for an exterior lock assembly and its attendant inside lock button or rod.

Abstract: A single piece striker for a latch formed from stock, comprising a mounting plate with an integral striker bar. The striker bar extends out from the mounting plate via a neck portion. The engagement area of the striker bar has a greater diameter than the thickness of the mounting plate. The striker is formed using a progressive die. The striker bar is formed by compressing a portion of the stock to a greater thickness than the rest of the striker. Compressing a portion of the stock also provides a rounded engagement area across the length of the strike bar. Compression occurs over a series of dies that provide a progressively rounder shape. Locator channels within the dies help retain the striker bar during compression.

Abstract: An electronic control unit (ECU) for a motor is mounted to a drum housing or the like in a plane parallel to the plane defined by the surface of the drum housing on which the motor is mounted. The housing for the motor includes an aperture window. Power contacts from the ECU mate with contacts from the motor through the window. Hall-effect sensors attached to the ECU can extend through the aperture to be proximate a ring magnet attached to the armature shaft of the motor. Alternatively, flux guides attached to the drum housing to transmit magnetic flux information from the motor to the Hall-effect sensors. Alternatively, optical sensors attached to the ECU can detect rotations of a reflector ring attached to the armature shaft through the window.

Abstract: A method and system of cooling an enclosure or motor is disclosed. An exemplary permanent magnet electric motor is formed with an external stator and an internal rotor. The motor controller is in thermal proximity to the motor but is thermally isolated from the motor by an air chamber. In one exemplary embodiment, one or more heat sinks are provided to create efficient heat removal paths. In another exemplary embodiment, one of more heat pipes are located in the system.

Abstract: Thermal management of an electric machine is implemented by selecting a stator core configuration in accordance with an intended machine application and determining the minimum heat dissipation necessary to maintain the temperature of the core segment configuration at peak excitation within acceptable limits is determined. A core model is used to ascertain thermal distribution at peak excitation. In accordance therewith, a pattern in the selected core segment configuration is established for placement of at least one heat pipe for removing heat from the core. Preferably, heat pipes are located at high thermal points in the core segment and oriented in alignment with mapped lines of flux. By placing the heat pipe either at the center of the core or at a recessed boundary layer between the core and winding, the heat pipe can capture and conduct excess heat away from the heat generating areas of the core, thus maintaining the core and the excitation windings at desired temperature.

Abstract: The invention indicates a correct one of multiple rotor positions. For example, the invention can determine, in a PM machine, which of two possible positions a rotor is in when the position is known only within ±? radians. If the actual rotor position is known to be one of ? and ?+?, for example as indicated by a resolver, the proposed invention can be used to determine whether the actual position is ? or ?+?.

Abstract: A portable range extender can be used to supply electrical power to an electric vehicle operable by an electric traction motor. The portable range extender includes an engine, a dynamoelectric machine coupled to the engine by a shaft, an autonomous range extender controller for controlling operations of the range extender independently of a controller for the vehicle, and circuitry associated with the engine and machine. The range extender and its controlling circuitry are self contained within an enclosure. The enclosure is partitioned to form two sections, a first section housing the dynamoelectric machine and the second section housing the engine. Windows in the enclosure provide a path for air cooling of the range extender components.

Abstract: A seat assembly is provided for supporting an occupant above a floor in an automotive vehicle. The seat assembly includes a seat back operatively coupled to a seat cushion for movement between a generally upright seating position and a forwardly folded flat position with the seat back overlying the seat cushion. The seat assembly also includes a fold flat mechanism. The fold flat mechanism includes a guide track extending between a forward end and a rearward end. A control link has a first end pivotally and glidingly coupled to the guide track for sliding movement between the forward and rearward ends while pivoting thereabout and a second end pivotally coupled to the seat back for pivotal movement thereof.