Abstract: The invention is directed to a process for making a golf ball having a multi-layered cover including a very thin outermost cover layer, the process comprising for example: forming first and second substantially hemispherical half shells having a thickness and comprising a thermoplastic composition, each half shell further having an outer surface and an inner surface, the inner surface forming an hemispherical cavity; securing the first half shell in a golf ball mold; securing a core subassembly in a subassembly holder; dispensing an uncured liquid thermoset composition into the hemispherical cavity of the first half shell; inserting a first half of the core subassembly into the hemispherical cavity of the first half shell and displacing an amount of the uncured liquid thermoset composition such that the uncured liquid thermoset composition forms an inner cover layer having a thickness; disengaging the core subassembly from the subassembly holder when the thermoset composition has gelled to a point of rigidity

Abstract: The present invention is directed to an improved multi-layered core golf ball wherein each core layer comprises its own specific hardness gradient (positive, negative or a combination) in addition to an overall specific hardness gradient from one core layer to the next.

Abstract: The present invention is directed to an improved multi-layered core golf ball wherein each core layer comprises its own specific hardness gradient (positive, negative or a combination) in addition to an overall specific hardness gradient from one core layer to the next.

Abstract: The present invention is directed to an improved multi-layered core golf ball wherein each core layer comprises its own specific hardness gradient (positive, negative or a combination) in addition to an overall specific hardness gradient from one core layer to the next.

Abstract: The present invention is directed to an improved multi-layered core golf ball wherein each core layer comprises its own specific hardness gradient (positive, negative or a combination) in addition to an overall specific hardness gradient from one core layer to the next.

Abstract: The present invention is directed to a golf ball possessing an overall unique and perceptively pleasing multi-color appearance and being constructed of at least two layers wherein each layer has at least two discrete color regions which contribute substantially to the golf ball's overall color appearance, the inner and outer layers being strategically positioned and aligned in relation to each other to create the overall golf ball color appearance. A resulting unique overall golf ball multiple color appearance is achieved by the positioning and aligning one layer about another.

Abstract: The present invention is directed to an improved multi-layered core golf ball wherein each core layer comprises its own specific hardness gradient (positive, negative or a combination) in addition to an overall specific hardness gradient from one core layer to the next.

Abstract: The present invention is directed to an improved multi-layer golf ball displaying enhanced playing characteristics, including high speed, high launch, and low spin. In general the golf ball displays improved performance in areas such as distance and feel for lower swing speed players. The ball has a relatively large solid inner core, with at least one solid outer core layer surrounding the inner core, and a thin cover layer surrounding the outermost core layer. The inner core is softer than the outer core, which in turn is softer than the cover. The ball may be designed such that the coefficient of restitution (COR) gradient is from slow to fast; that is, the inner core has a lower COR than the total core, which has a lower COR than the entire golf ball.

Abstract: A golf ball with one or more thermosetting rubber core layers, intermediate layers and cover layers. At least one of the ball's layers has a moisture vapor barrier property, and the thermosetting rubber layers follow a cis- or a trans-polybutadiene gradient from the center of the ball to its cover. Each of the core layer, intermediate layer and cover layer comprises a cross-linked thermoset rubber composition having a primary rubber component of polybutadiene having a polydispersity of no greater than about 2 or a weight average molecular weight Mw greater than about 400,000 in an amount of greater than about 80% by weight and a crosslinking initiator.

Abstract: A multi-layered core golf ball wherein each core layer comprises its own specific hardness gradient in addition to an overall specific hardness gradient from one core layer to the next. The inner core layer comprises a plurality of hardnesses of from about 50 Shore C to about 90 Shore C, a diameter of about 30 mm or lower, and a geometric center comprising a hardness greater than that of a first outer surface to define a negative hardness gradient of about 15 Shore C or greater. The outer core layer comprises a plurality of harnesses of from about 50 Shore C to about 95 Shore C, a thickness of about 10 mm or lower, and a second outer surface comprising a hardness greater than that of an inner surface to define a positive hardness gradient of about 20 Shore C or greater. A further outer core layer hardness, disposed in a region extending between about 10% and about 90% of the distance from the inner surface to the second outer surface, is greater than that of the inner and second outer surfaces.

Abstract: A method of making a golf ball comprising: providing a core, optionally forming at least one intermediate layer about the core, forming a cover layer about the core or the at least one intermediate layer, wherein at least one of the core, the at least one intermediate layer, and the cover comprises at least one of an ionomer and an acid copolymer, is treated with an organometallic composition, and forms a treated golf ball component having at least one treated region wherein the at least one treated region comprises a reaction product of the organometallic composition and the at least one ionomer and/or acid copolymer; the at least one treated region having an internal property gradient; or at least two treated regions, in tandem, having an external property gradient; or the at least one treated region and an untreated region, in tandem, have an external property gradient.

Abstract: The present invention is directed to multi-layer golf balls having at least three core layers, at least one cover layer, and at least one intermediate layer between the core and the cover layer that acts as a vapor barrier. Advantageously, the at least three core layers have a hardness gradient that either increases or decreases toward the at least one intermediate vapor barrier layer.

Abstract: A golf ball is provided having a modified density gradient among the inner layers to produce a desired high or low moment of inertia and controlled spin rate is disclosed. The golf ball has three or more inner layers in addition to a cover, and the density of the inner layers is selected such that the layers inside the cover have a density progression from the core to the cover or from the cover to the core.

Abstract: A golf ball comprising a single layer core and a cover layer disposed about the single layer core, the single layer core being formed from a substantially homogenous formulation and comprising a geometric center and an outer surface wherein an inner core region is disposed about the geometric center and an outer core region is disposed about the inner core region and is adjacent the outer surface, the outer core region having a thickness of about 15 mm or less. The inner core region has a first hardness (IC1h) and the outer core region has a second hardness (OC2h) such that the second hardness (OC2h) is greater than the first hardness (IC1h), represented by the relationship (OC2h)>(IC1h) and a hardness of the outer surface (OSh) is greater than a hardness of the geometric center (GCh), represented by the relationship (OSh)>(GCh) to define a positive hardness gradient.

Abstract: A method of forming a water vapor barrier layer to a core of a golf ball is provided. The method includes placing the core of the golf ball into a vapor barrier composition, withdrawing the lifting device, and spinning and optionally oscillating the core within the composition for a time sufficient for the composition to form a layer on the core. The present invention also provides an apparatus that can be used to form a water vapor barrier layer.

Abstract: A golf ball comprising a single layer core and a cover layer disposed about the single layer core, the single layer core being formed from a substantially homogenous formulation and comprising a geometric center and an outer surface, the single layer core further comprising an inner core region disposed about the geometric center, an outer core region adjacent the outer surface, and an intermediate core region disposed between the inner and outer core regions and extending radially from about 8 mm to about 18 mm from the geometric center. The single layer core has first, second and third hardnesses disposed within the inner core region, outer core region, intermediate core region, respectively, wherein the third hardness is greater than the first hardness and the second hardness, and a hardness of the outer surface is substantially the same as or lower than a hardness of the geometric center.

Abstract: The invention is directed to a golf ball comprising a core and a cover, wherein the core has a geometric center having a hardness (Hg) and the core has an outer surface that is treated with a surface-softening material comprising at least one fatty acid and/or fatty acid salt plasticizer composition such that the outer surface has an extrapolated hardness (HE) and an actual hardness (HOS) wherein HE is derived from a five point extrapolation within three quarters of an outer core diameter and HOS is measured on the curved surface of the core, and the cover has a hardness (HC), wherein HC>HE>Hg>HOS.

Abstract: A multilayer golf ball with at least one layer made from an expandable polymeric composition is disclosed comprising a thermally expandable microsphere encapsulating foaming agent wherein the expandable polymeric composition expands from 5% to 200% of its pre-expand thickness when the expandable polymeric composition is exposed to a triggering environmental factor.

Abstract: A method of forming a water vapor barrier layer to a core of a golf ball is provided. The method includes placing the core of the golf ball into a vapor barrier composition, withdrawing the lifting device, and spinning and optionally oscillating the core within the composition for a time sufficient for the composition to form a layer on the core. The present invention also provides an apparatus that can be used to form a water vapor barrier layer.

Abstract: A golf ball comprising a core and at least one cover layer disposed about the core, the core comprising a geometric center and an outer surface, the core further comprising an untreated region extending radially from the geometric center a predetermined distance DUTr and a treated region disposed about the untreated region and extending inward from the outer surface a predetermined depth DTr. The treated region has been exposed to and comprises a fatty acid and/or fatty acid salt composition wherein the treated region comprises a first hardness and the untreated region comprises a second hardness different than the first hardness.