Abstract: A stackable unitized fuel cell system includes a cooling capability. A unitized fuel cell system includes a unitized fuel cell assembly having a first flow field plate, a second flow field plate, and a membrane electrode assembly (MEA) provided between the first and second flow field plates. In one configuration, a cooling structure is separable with respect to the unitized fuel cell assembly. In another configuration, the cooling structure is integral to the unitized fuel cell assembly. A retention arrangement is provided on one or both of the unitized fuel cell assembly and cooling structure. The retention arrangement is configured to facilitate mating engagement between the unitized fuel cell assembly, the cooling structure, and adjacent unitized fuel cell systems of a fuel cell stack.

Abstract: A fuel cell sub-assembly includes first and second flow field plates each comprising several fastener apertures defined at a number of fastening locations. A membrane electrode assembly is situated between the first and second flow field plates and includes several fastener apertures defined at a number of fastening locations, the respective fastener apertures aligned to define fastening holes. A form-in-place fastener formed of an elastomeric material is disposed in each of the fastening holes. The elastomeric material facilitates volumetric displacement of the form-in-place fasteners in response to placing the fuel cell sub-assembly in compression.

Abstract: A registration arrangement for a fuel cell stack assembly incorporates registration posts and registration apertures or recesses. Fuel cell assemblies of the stack may include first and second flow field plates and a membrane electrode assembly (MEA) having an active area. Registration apertures are defined in each of the MEA and the first and second flow field plates. The respective registration apertures are situated within non-active areas of the MEA when the first and second flow field plates and the MEA are in axial alignment. Registration posts are configured for reception within the registration apertures. Each of the registration posts has an outer surface differing in shape from a shape of the inner surface of the registration apertures. The inner surface of the registration apertures contact the outer surface of the registration posts at a plurality of discrete press-fit locations.

Abstract: Fabricating roll-good fuel cell material involves laminating first and second bonding material webs having spaced apart windows to first and second surfaces of a fuel cell membrane web. First and second active regions of the membrane web are positioned within the respective bonding material windows. Third and fourth gasket material webs having spaced apart windows are respectively laminated to the bonding material on the first and second membrane web surfaces. The bonding material windows align with the respective gasket material windows so that at least some of the bonding material extends within the respective gasket material windows. Fluid transport layer (FTL) material portions cut from fifth and sixth FTL material webs are laminated to the respective first and second active regions. The FTL material portions are positioned within respective gasket material windows and contact the bonding material extending within the respective gasket material windows.

Abstract: An apparatus and method provide for singulating thin and substantially porous material layers arranged in a stack. A pick head is positioned above the stack of material layers. An adhesive tape is stabilized against the pick head through use of a vacuum between the adhesive tape and the pick head. Contact is effected between the stabilized adhesive tape and the top material layer. The pick head is moved to move the top material layer from the stack to a predetermined location. While at the predetermined location, the adhesive tape is detached from the top material layer. The singulation apparatus and method are particularly well suited for destacking individual porous fluid transport layers (FTLs) from a magazine of FTLs during automated fuel cell assembly.

Abstract: Characterizing electrochemical cell components and a response of an electrochemical cell to a specified operating condition involves preparing a sample of an electrode material in contact with an electrolyte. Self-heating, power-temperature or power-time data is obtained for the sample using a calorimetry technique, such as by use of an accelerating rate calorimetry technique or a differential scanning calorimetry technique. A power function is developed for the sample using the self-heating, power-temperature or power-time data. The power function is representative of thermal power per unit mass of the sample as a function of temperature and amount of reactant remaining from a reaction of the sample electrode material and electrolyte.

Abstract: A unique discontinuous cathode sheet structure is incorporated within thin-film electrochemical halfcells and full cells. A thin-film electrochemical cell structure includes a cathode sheet layer comprising a series of discontinuous cathode sheets. In a monoface configuration, each of the cathode sheets includes one cathode layer in contact with a current collector layer. In a biface configuration, each of the cathode sheets includes a pair of cathode layers each contacting a current collector layer. A gap is defined between adjacent ones of the cathode sheets. A solid electrolyte layer contacts a surface of one or both cathode layers, depending on the configuration, and extends across the gaps defined between the adjacent cathode sheets. The cathode sheets may be arranged in a number of rows to define a matrix of the cathode sheets.

Abstract: Stacking porous and non-porous material layers involves applying vacuum to a first porous layer to stabilize same relative to a support structure. The support structure and/or a non-porous layer are moved to establish contact between the non-porous layer and the first porous layer. The first porous and non-porous layers define a sub-assembly. While applying vacuum to the sub-assembly, one or both of the support structure and a second layer are moved to establish contact between the second layer and the non-porous layer. Vacuum applied to the sub-assembly maintains positional stability of the sub-assembly layers relative to the support structure while the second layer is moved into contact with the non-porous layer. Vacuum is subsequently removed to facilitate transporting of the material layer stack. Material layers of a fuel cell, including first and second fluid transport layers and a membrane, are well suited for automated stacking.

Abstract: A method and apparatus for separating a membrane electrode assembly (MEA) from a fixture assembly subsequent to MEA bonding within the fixture assembly involves stabilizing the first fixture of the fixture assembly. The second fixture of the fixture assembly is stabilized. While the second fixture is stabilized, the first fixture is pressurized to cause the first surface of the MEA to separate from the first fixture. While the first fixture is stabilized, the second fixture is pressurized to cause the second surface of the MEA to separate from the second fixture. The second fixture is then moved out of proximity with the first fixture to permit removal of the MEA from the first fixture.

Abstract: An apparatus and method for transferring data between a read/write transducer coupled to a data channel and a data storage medium eliminates the necessity of a data sector block coding pad field. A data sector is received during a read operation. A disable signal associated with a last block of the data sector is generated. In response to the disable signal, data correction, such as parity correction, to the last block of the data sector is disabled. Data correction is enabled for application to blocks of the data sector other than the last block. Generating the disable signal involves identifying the last block of the data sector, which may be accomplished by detecting a change of state of a read gate input into the data channel or by use of a counter. The apparatus and method of the present invention may be embodied within a data channel of a data storing system, such as a direct access storage system.

Abstract: An apparatus and method provide for automated converting of a web of a thin patterned catalyst-coated membrane to separate membrane sheets for fuel cell assembly. The membrane typically has a thickness of about one thousandth of an inch. Automated web converting involves transporting, with use of a movable vacuum, an end portion of the membrane web from a first location to a second location. With use of respective first and second vacuums at the first and second locations, and after removal of the movable vacuum, the end portion of the membrane web is releasably secured at the first and second locations. The membrane web is cut within a gap defined between a single catalyst pattern of the membrane web end portion and an adjacent catalyst pattern to produce a membrane sheet. The membrane sheet is precisely positioned to a desired orientation to facilitate subsequent processing of the membrane sheet.

Abstract: A first fixture of a transportable fixture apparatus incorporates a substantially porous first region adapted to receive one or more porous and/or non-porous first material layers, such as fuel cell layers, and to facilitate formation of a vacuum between the first fixture and the first material layers. A second fixture incorporates a substantially porous second region adapted to receive one or more porous and/or non-porous second material layers and to facilitate formation of a vacuum between the second fixture and the second material layers. A stop arrangement protrudes from one or both of the first and second fixtures, and is situated peripheral to the first and second material layers when the first and second fixtures are brought into contact. The stop arrangement defines a cavity adapted to effect compression of the first and second material layers when the first and second fixtures are brought into contact.

Abstract: A method and apparatus for calculating an expected access time associated with one of a plurality of disk drive commands employs one or more neural networks. A plurality of disk drive commands received from an external source are stored in a memory, typically in a queue. Using a neural network, an expected access time associated with each of the queued commands is determined. Determining the expected access time associated with each of the queued commands involves determining a time for performing a seek and settle operation for each of the queued commands and a latency time associated with each of the queued commands. The command indicated by the neural network as having a minimum expected access time relative to access times associated with other ones of the queued commands is identified for execution.

Abstract: An apparatus and method provides for rotatably cutting and/or laminating layered structures or sheet material supported by webs. A rotary converting apparatus and method of the present invention converts a web comprising a cathode layered structure and a web comprising an anode layered structure into a series of layered electrochemical cell structures supported by a release liner. Employment of a rotary converting process of the present invention provides, among other benefits, for the creation of a product having a finished size, without need for downstream or subsequent cutting.

Abstract: An apparatus and method for transferring data between a read/write transducer and a data storage medium provides for improved track format efficiency. Data is written to a data sector of the data storage medium using a write current waveform developed in the read/write transducer. The write current waveform is typically at one of several possible states following writing of the data to the data sector. According to the present invention, a transition pattern is generated and used for transitioning the write current waveform from the state following writing of the data to a known state consistent with coding constraints of the data channel. A predetermined data pattern associated with the known state of the write current waveform is written to a pad field of the data sector. The transition pattern and the predetermined data pattern are used to resolve detector and parity post-processor closure decisions during a sector read operation.

Abstract: A method and apparatus for identifying the start of a data field using a fault tolerant sync word with 16/17 rate coding is enclosed. The invention provides a word sync field that uses a 16/17 byte pattern that is repeated. The format of the word sync allows the proper identification of the start of the data even if only certain portions of the word sync are recovered. An encoded data block includes a sync field for providing proper timing for bit synchronization and a word sync field following the sync field, the word sync field being written with a predetermined phase relative to the sync field to identify a start of a data field. The word sync field comprises N word sync patterns, each word sync pattern comprising two subpatterns, wherein the phase relationship of the word sync field and the sync field enables identification of the start of the data field by identifying any N subpatterns.

Abstract: A product stacking apparatus and method employs one or more stations, each including a stationary stacking platform or a conveyor upon which spaced-apart pucks are coupled for travel thereon. A product delivery apparatus drives one or more movable webs to which segmented product sheets are removably affixed. The product delivery apparatus includes one or more rotatable lamination interfaces associated with each of the stations for transferring product sheets from the webs to the pucks on a repetitive basis to produce a stack of product sheets on the respective pucks. Each of the segmented product sheets may define all or a portion of an electrochemical cell, all or a portion of a pad including layers of film or sheet material, wherein a portion of each of the layers is provided with a bonding feature, or all or a portion of a pack comprising layers of medical dressing. A puck need not be in motion during the transfer of the product sheet from the lamination roll to the puck.

Abstract: A multimedia direct access storage device and a method for transferring source program signals representative of a compressed digital multimedia program to and from the direct access storage device are disclosed. A multimedia program is transmitted from a multimedia server as a custom ordered series of discrete program segments and received by the multimedia direct access storage device, which buffers the compressed program segments for subsequent presentation on a local display monitor. The multimedia direct access storage device is preferably incorporated as a component of a local set-top control system for buffering a predetermined number of compressed program segments received from the multimedia server, some of which may be non-sequentially ordered and others of which may be sequentially ordered. A novel formatting methodology provides for the sequential presentation of the program segments asynchronously distributed on one or more data storage disks disposed in the direct access storage device.

Abstract: A system and method provides for calibrating a corner frequency of a tunable filter coupled to a read channel of a data storage system to a desired frequency. A signal having a frequency equal to the target corner frequency is generated. A gain of the signal is adjusted to a gain threshold. The gain of the signal is then increased from the gain threshold by a pre-established amount, such as by 3 dB. The corner frequency of the signal is shifted until the gain of the signal is substantially equal to the gain threshold, at which point the corner frequency of the tunable filter is calibrated to the desired frequency. The signal generated is a peak-detectable signal. The corner frequency of a tunable filter may be a low or high corner frequency appropriate for filtering a data signal or a servo signal. The corner frequency calibration circuitry may be implemented in-situ the read channel circuitry of a data storage system.

Abstract: An apparatus and method for calibrating a cutoff frequency of a tunable filter, such as a tunable filter coupled to a read channel of a data storage system is disclosed. A calibration circuit includes a variable gain amplifier (VGA), an envelope detector, and a tunable filter coupled therebetween. A calibration signal having a preestablished frequency representing a specified cutoff frequency associated with the tunable filter is applied to the VGA. The gain of the amplifier is adjusted until an amplitude of an output signal provided by the filter is substantially equal to a first predetermined amplitude. A cutoff frequency of the filter is then adjusted until an amplitude of an output signal provided by the filter is substantially equal to a second predetermined amplitude, at which time the desired cutoff frequency of the tunable filter is precisely established. A single cutoff frequency or the low and high cutoff freqencies of a range of cutoff frequencies may be calibrated.