Patents Represented by Attorney, Agent or Law Firm Martin J. Moran
  • Patent number: 7012493
    Abstract: A circuit breaker includes a housing including a primary cover and a secondary cover having a tab; separable contacts; and an operating mechanism adapted to open and close the separable contacts. The operating mechanism includes a cradle pivotally mounted within the housing, the cradle including a latch, and a latch mechanism within the housing. The latch mechanism is adapted to capture the latch of the cradle when the separable contacts are closed. The operating mechanism also includes a rotary interlock pivotally mounted within the housing and cooperating with the latch mechanism and the tab of the secondary cover to release the latch of the cradle and to trip open the separable contacts when the secondary cover is removed from the primary cover.
    Type: Grant
    Filed: October 1, 2004
    Date of Patent: March 14, 2006
    Assignee: Eaton Corporation
    Inventors: Douglas C. Marks, David A. Parks, Roger W. Helms, Amelia M. Stay, David E. Little
  • Patent number: 7009132
    Abstract: A circuit breaker vents at least some of the arc gases generated during current interruption from an internal cavity containing separable contacts through a terminal recess vent in a wall in the housing into an external terminal recess. The line side main conductor extends through the same wall into the external terminal recess adjacent the vent and into the collar of a terminal assembly. An electrically conductive stand seated on the main conductor electrically connects to the main conductor an external conductor clamped against the stand by a terminal screw threaded through the collar. The stand has a through opening aligned with the terminal recess vent to pass the arc gases through the external terminal recess to atmosphere.
    Type: Grant
    Filed: September 3, 2004
    Date of Patent: March 7, 2006
    Assignee: Eaton Corporation
    Inventors: John J. Shea, Yu Wei Chou
  • Patent number: 6998735
    Abstract: A controlled rectifier bridge includes a plurality of segments each having an element responsive to a control signal, and an output having a voltage, a first current and a second current. Sensors provide sensed current values from first and second output currents from the bridge. A routine determines if the sensed current values are greater than a predetermined value. A regulator outputs the control signals to the segments in order to control current conduction within the segments. A routine determines if a circuit interrupter is open or if current is not flowing between bridge inputs and the corresponding alternating current phases. A routine disables the control signals to pairs of the segments when the sensed current values are greater than the predetermined value, and when the circuit interrupter is open or when current is not flowing between the inputs and the corresponding alternating current phases.
    Type: Grant
    Filed: October 28, 2002
    Date of Patent: February 14, 2006
    Assignee: Eaton Corporation
    Inventor: Irving A. Gibbs
  • Patent number: 6998549
    Abstract: An interlock assembly is for locking the operating assembly of a safety switch when the cover thereof is open or removed. The safety switch includes an enclosure with the cover and side walls. The operating assembly includes a bracket and a spring-toggle mechanism with a spring-biased drive link having an arm. An operating handle, which is coupled to the spring-biased drive link, operates the operating assembly. The interlock assembly includes a pivotal lever having a catch and a sensing portion. A pivot receives a blind rivet and pivotally couples the pivotal lever to the side wall. A torsion spring biases the pivotal lever toward engaging the arm of the spring-biased drive link in order that the catch engages and locks the arm when the cover of the enclosure is open. The sensing portion is engaged and pivoted by the cover when it is closed.
    Type: Grant
    Filed: March 11, 2005
    Date of Patent: February 14, 2006
    Assignee: Eaton Corporation
    Inventors: Douglas R. Bender, Eddie D. Carson
  • Patent number: 6998550
    Abstract: An interface linkage assembly for a network protector is provided. The network protector includes a circuit breaker structured to move in and out of a housing assembly, and having a mechanical trip assembly and an electrical close assembly. The interface linkage includes a coupling device, a housing assembly portion and a rollout portion. The coupling device has a first component and a second component. The housing assembly portion is coupled to the coupling device first component. The rollout portion is coupled to the coupling device second component. The rollout portion is structured to be coupled to the mechanical trip assembly and the electrical close assembly, and further structured to move the mechanical trip assembly over a lesser arc and the electrical close assembly over a greater arc.
    Type: Grant
    Filed: September 23, 2004
    Date of Patent: February 14, 2006
    Assignee: Eaton Corporation
    Inventors: Arthur James Jur, Douglas Michael Brandt, John Wesley Fail
  • Patent number: 6995648
    Abstract: A power circuit includes a first low voltage power bus, a second low voltage power bus, a fuse electrically connected between the first low voltage power bus and the second low voltage power bus, and a fuse barrier. The fuse has a non-interrupted state and an interrupted state. The fuse barrier includes a spring having a first end and a second end, a fastener connecting the first end of the spring to one of the first low voltage power bus and the second low voltage power bus, and an insulating barrier. The insulating barrier is disposed from the second end of the spring. The insulating barrier engages a portion of the fuse in the non-interrupted state thereof. The spring drives a portion of the insulating barrier through the fuse in the interrupted state thereof.
    Type: Grant
    Filed: December 9, 2003
    Date of Patent: February 7, 2006
    Assignee: Eaton Corporation
    Inventors: Arthur J. Jur, Douglas M. Brandt, Mark A. Faulkner
  • Patent number: 6995327
    Abstract: An interlock system is for a bypass transfer switch including first, second, third and fourth circuit breakers. First, second, third and fourth interlock assemblies each include a mounting bracket coupled on or proximate to a corresponding one of the circuit breakers, a transmitting member disposed on the mounting bracket and coupled to the poleshaft of the operating mechanism of the corresponding one of the circuit breakers, and a receiving mechanism disposed on the mounting bracket and structured to engage and actuate the circuit breaker trip lever in response to a trip condition. The transmitting member and receiving mechanism each include primary and secondary connections. A plurality of linkages are adapted to interconnect the connections among the circuit breakers in order to provide a predetermined automatic bypass interlock mechanism, without requiring a separate manual locking device.
    Type: Grant
    Filed: April 11, 2005
    Date of Patent: February 7, 2006
    Assignee: Eaton Corporation
    Inventors: Gordon A. Shepstone, Robert N. Conway, Mihali Milev, Andy Feng Li
  • Patent number: 6977354
    Abstract: An arc hood includes a housing having a first chamber with two ends, a top and a bottom having an opening, and a smaller second chamber disposed on the top of the first chamber. The smaller second chamber includes two ends, a top and a bottom. Each of the ends of the second chamber have an opening, are disposed above the top of the first chamber, and are recessed from a corresponding one of the ends of the first chamber. The chambers define a passageway between the opening of the bottom of the first chamber and the openings of the ends of the second chamber. One or more baffles are within the housing and are disposed between the opening of the bottom of the first chamber and the openings of the ends of the second chamber. A seal is disposed about the opening of the bottom of the first chamber.
    Type: Grant
    Filed: November 3, 2004
    Date of Patent: December 20, 2005
    Assignee: Eaton Corporation
    Inventors: John J. Shea, Paul R. Rakus, Michael H. Abrahamsen, Nathan J. Weister, Stanley E. Moore, Neil E. Rowe, John A. Wafer, Jeffrey A. Miller
  • Patent number: 6977568
    Abstract: A moving contact assembly for a high-current interruption electric power switching apparatus has an inner carrier for the contact fingers that is rigidly held in a withstand position in an outer carrier by a spring biased cam follower pin engaging a cam profile on the inner carrier and configured to positively seat an inner carrier stop against an outer carrier stop on the outer carrier and to rapidly drive the inner carrier to a blow open position in response to a fault. The cam profile has an extended width divided between spaced apart cam profile sections to absorb the high closing and withstand forces. An abutment on the outer carrier resists bowing of the cam follower pin between the cam profile sections. Complementary convex and concave partial cylindrical surfaces on the inner carrier and a gas shield on the moving assembly carrier body maintain an arc gas seal during blow open.
    Type: Grant
    Filed: January 13, 2005
    Date of Patent: December 20, 2005
    Assignee: Eaton Corporation
    Inventors: Paul R. Rakus, Thomas C. Pendrick, John J. Shea, Jeffrey A. Miller, Glen C. Sisson, Michael B. Schulman, Yun-Ko N. Chien
  • Patent number: 6975951
    Abstract: A method compensates for phase differences between sampled values of first and second AC waveforms. The method employs a phase angle compensation factor and sequentially samples a plurality of values of each of the waveforms. For a positive compensation factor, second sampled values are adjusted to correspond with first sampled values by employing, for a corresponding second sampled value, a preceding second sampled value plus the product of: (i) the compensation factor and (ii) the difference between the corresponding second sampled value and the preceding second sampled value. Alternatively, for a negative compensation factor, the second sampled values are adjusted by employing, for the corresponding second sampled value, the preceding second sampled value minus the product of: (i) the sum of one plus the compensation factor and (ii) the difference between the preceding second sampled value and the second sampled value preceding the preceding second sampled value.
    Type: Grant
    Filed: June 10, 2004
    Date of Patent: December 13, 2005
    Assignee: Raton Corporation
    Inventors: Praveen K. Sutrave, Roger W. Cox
  • Patent number: 6970059
    Abstract: A circuit breaker includes a housing having first and second openings, with stationary and movable separable contacts disposed therein. An operating mechanism is disposed in the housing, is coupled to the separable contacts and is structured to move those contacts between open and closed positions. A trip mechanism is disposed in the housing and cooperates with the operating mechanism to trip open the separable contacts. A slot motor assembly is disposed about the separable contacts and has upper and lower slot motor portions. The upper slot motor portion is disposed above the movable contact and the lower slot motor portion is disposed below the stationary contact. The upper slot motor portion includes a rigid, laminated steel member having a general U-shape, with a bight portion, and first and second legs. The first and second legs engage the housing at the respective first and second openings.
    Type: Grant
    Filed: December 11, 2003
    Date of Patent: November 29, 2005
    Assignee: Eaton Corporation
    Inventors: Robert W. Mueller, Thomas A. Whitaker
  • Patent number: 6966109
    Abstract: A method attaches a center conductor to one or both of a load end conductor and a line end conductor. The center conductor has two cylindrical projections. The load end conductor and the line end conductor both have a non-circular opening, such as a square opening. One of the cylindrical projections of the center conductor is passed through the non-circular opening of the load end conductor. The cylindrical projection of the center conductor is deformed, in order to attach the center conductor and the load end conductor together. The other of the cylindrical projections of the center conductor is passed through the non-circular opening of the line end conductor. The load and line end conductors are aligned and the other cylindrical projection of the center conductor is deformed, in order to attach the center conductor and the line end conductor together.
    Type: Grant
    Filed: July 31, 2003
    Date of Patent: November 22, 2005
    Assignee: Eaton Corporation
    Inventors: Michael P. Puskar, Thomas A. Whitaker, William M. Randal, Roger W. Helms
  • Patent number: 6958456
    Abstract: A handle assembly for a network protector where the network protector includes a circuit breaker and a housing assembly, the circuit breaker having a trip bar structured to move between a first position and a second position corresponding to an open and closed position of the circuit breaker, respectively, the housing assembly having a sidewall with an opening. The handle assembly includes a linkage assembly, a shaft assembly, a handle member and locking assembly. The shaft assembly has a shaft, where the shaft rotatably is disposed in the opening and structured to move between a first and second position. The handle member has an elongated body and an elongated grip extending generally perpendicular to the handle body. The handle body is coupled to, and structured to rotate, the shaft. The locking assembly has an elongated release grip.
    Type: Grant
    Filed: August 25, 2004
    Date of Patent: October 25, 2005
    Assignee: Eaton Corporation
    Inventors: Arthur James Jur, Kevin Michael Davis, Douglas Michael Brandt, Mark Andre Faulkner, Derek A. Harrison
  • Patent number: 6952332
    Abstract: A vacuum arc interrupter that includes a vacuum chamber assembly and a pressure chamber assembly. The vacuum chamber assembly includes a vacuum chamber and a first conductor which is structured to be coupled to a circuit. The first conductor is disposed within the vacuum chamber. The pressure chamber assembly has a second conductor structured to be coupled to a ground, a pressure chamber, a gas generation device and a bullet assembly. The pressure chamber assembly disposed adjacent to the vacuum chamber assembly. The gas generation device coupled to, and in fluid communication with the pressure chamber. The bullet assembly is disposed in the pressure chamber and structured to move between a first position, where the bullet assembly is spaced from the first and second conductors, and a second position, where the bullet assembly contacts, and is in electrical communication with, the first and second conductors.
    Type: Grant
    Filed: June 14, 2002
    Date of Patent: October 4, 2005
    Assignee: Eaton Corporation
    Inventors: Paul G. Slade, Erik Dannel Taylor, Mary Jo Johnson Vander Heiden
  • Patent number: 6948846
    Abstract: A glowing contact or high resistance test device includes a housing and first and second circuits substantially within the housing. The first and second circuits include first and second electrical plugs disposed from the housing and adapted to electrically engage and thermally communicate with line and neutral circuits, respectively, of an electrical receptacle. First and second diode temperature sensors are proximate the first and second circuits and the first and second electrical plugs, respectively. The first and second sensors output first and second signals representative of the first and second temperatures of the line and neutral circuits, respectively. An amplifier circuit determines a difference between the first and second signals. A window comparator circuit includes a light emitting diode, which displays an indication signal when the absolute value of the difference exceeds a predetermined value.
    Type: Grant
    Filed: October 23, 2003
    Date of Patent: September 27, 2005
    Assignee: Eaton Corporation
    Inventor: Joseph C. Engel
  • Patent number: 6946602
    Abstract: A housing assembly, structured to enclose a plurality of electrical components and flexible cables, each the electrical component coupled at least one other electrical component or to an input device by the cables, includes a plurality of mounting plate members and a plurality of vertical walls. The plurality of mounting plate members includes at least a bottom mounting plate member and at least one movable mounting plate member. Each mounting plate structured to support one or more electrical components. The plurality of vertical walls include a front wall coupled to, and extending generally perpendicular to, the base plate member, a first side wall coupled to, and extending generally perpendicular to, the base plate member, a second side wall coupled to, and extending generally perpendicular to, the base plate member, a back wall coupled to, and extending generally perpendicular to, the base plate member.
    Type: Grant
    Filed: June 9, 2004
    Date of Patent: September 20, 2005
    Assignee: Eaton Corporation
    Inventors: Irving Albert Gibbs, Steven Dale Walker, Thomas Arthur Farr, Marcus Eugene Case, Tap Van Pham, Rafael Gutierrez
  • Patent number: 6942527
    Abstract: A terminal assembly can be alternatively used to make either a pressure plate or screw type connection for connecting stranded wire or solid wire, respectively, to a power conductor of electric power apparatus such as a circuit breaker. An electrically insulative barrier has an elongated member with a lateral extension at one end having a recess that captures the head of the screw of a terminal collar for the pressure plate connection. As the screw is tightened, the collar is drawn toward the power conductor to clamp the stranded wire between the collar and one side of the power conductor. With the elongated member turned end for end, the screw is free to clamp the solid wire against the other side of the power conductor. Pairs of integral compliant latches on the elongated member accommodate quick conversion between the two types of connections.
    Type: Grant
    Filed: February 19, 2004
    Date of Patent: September 13, 2005
    Assignee: Eaton Corporation
    Inventors: Edward E. Lias, Michael J. Whipple
  • Patent number: 6943999
    Abstract: An apparatus for defeating an interlock for an electrical cabinet permits a technician qualified to service the equipment within the cabinet to defeat the interlock and open the cabinet while current is flowing through the equipment therein, while permitting the interlock to continue to resist unauthorized access to the interior of the cabinet.
    Type: Grant
    Filed: March 6, 2003
    Date of Patent: September 13, 2005
    Assignee: Eaton Corporation
    Inventors: Buell E. Gray, Richard D. Prohaska
  • Patent number: 6940027
    Abstract: A locking assembly is for a circuit breaker including an enclosure and an operating handle operable between a first, ON position and a second, OFF position with respect to the enclosure. The operating handle includes a first aperture extending therethrough. The locking assembly includes a stationary element coupled to the enclosure and includes a second aperture extending therethrough. The second aperture corresponds with the first aperture of the operating handle when aligned therewith. A blocking element coupled to the operating handle blocks the second aperture when the operating handle is disposed in any position other than the second, OFF position in which the first aperture extending through the operating handle is aligned with the second aperture of the stationary element. A lock is inserted through the aligned apertures in order to lock the operating handle in the second, OFF position.
    Type: Grant
    Filed: June 7, 2004
    Date of Patent: September 6, 2005
    Assignee: Eaton Corporation
    Inventor: Warren C. Sipe
  • Patent number: 6930269
    Abstract: A rocker switch for a rocker switch assembly, where the rocker switch assembly has a housing with terminals and defines an enclosed space. The rocker switch includes a handle member and a contactor assembly. The handle member is structured to be pivotally coupled to the housing at a pivot point. The handle member has first and second extensions extending radially from the pivot point, and a plunger extending generally perpendicular to the first and second extensions and radially from the pivot point. The contactor assembly has an elongated conductor and a generally arcuate segment. The contactor assembly is coupled to a terminal within the enclosed space and the plunger engages the arcuate segment.
    Type: Grant
    Filed: June 28, 2004
    Date of Patent: August 16, 2005
    Assignee: Eaton Corporation
    Inventors: Davin Robert Lee, David Mark Nelson