Abstract: A method for generating a new or corrected horizontal underground bore path from a point below ground for use with a horizontal boring machine. In the preferred embodiment, orientation and depth measurements for a boring tool located below ground are recorded. The current position of the boring tool is determined using a previously determined position, measured orientation of the boring tool, and calculating for pipe bend characteristics. Previous measurements and determined positions are recorded to provide a map of the bore. A new path is calculated using the current position as a starting point and through predetermined critical points for the bore. Instructions for drilling the next segment of the bore are made available to an operator or to a control system for a boring machine.

Abstract: An apparatus for bursting pipe is preferably adapted to receive rotational energy from the inner member of a dual-member drill string. In a preferred embodiment, an oscillating pipe-bursting member, driven by the interconnected inner members, cuts or bursts a subterranean pipe. In another preferred embodiment, a screw drive moves a pipe-bursting member between an expanded position and a retracted position. In another preferred embodiment, the pipe-bursting member is an arm moveable in response to operation of a screw drive. In yet another preferred embodiment, the pipe-bursting member is hydraulically actuated. This invention increases the efficiency of pipe-bursting operations by utilizing rotation energy generated by a horizontal directional boring system.

Abstract: A method and apparatus for remotely controlling a machine. A remote operator controls a tracking device including a signal system for selectively emitting a remote enable signal. The remote enable signal is relayed to a control system for the machine. The control system is proximate to the machine and is adapted to enable at least one action of the machine upon detecting the remote enable signal. The machine is also adapted to disable the same action of the drilling machine upon detecting an absence of the remote enable signal for a predetermined number of intervals, each interval being of a preselected duration.

Abstract: A rotating inner member is used to drive operation of a retrieval tool connected to a dual-member drill string. The retrieval tool preferably has a gripping assembly adapted to receive rotational energy from the inner member. In a preferred embodiment, an electric actuator assembly operates the gripping assembly of the retrieval tool. In another preferred embodiment, the gripping assembly of the retrieval tool is mechanically operated by a screw driven cam assembly. In yet another embodiment, the retrieval tool is adapted to grip both the inside and outside of the object to be retrieved.

Abstract: The invention is directed to an endless cutting chain for an underground trenching assembly that has a plurality of cutter links with a strap link joining adjacent cutter links. Each cutter link has a pair of side plates and a support member bridging the side plates. The support member has an arcuate support surface for attachment of at least one cutting member. The support member and the cutting members are adapted so as to permit substantially unrestricted selection of lateral positions of the cutting members on the arcuate support surface of the support member. Additionally, some cutter links on the cutting chain have an arcuate drag plate attached to the support member of the cutter link. The drag plate in combination with the arcuate support surface produces a cleaner round bottom trench 11. Additionally, the drag plate provides wear protection to the chain rivet heads.

Abstract: A method and apparatus for boring a close tolerance on-grade subsurface borehole. A downhole tool assembly for use with a dual member drill string comprises a directional boring tool. The dual member drill string comprises an outer member and an inner member disposed within the outer member and rotatable independently of the outer member. The downhole tool assembly permits the directional boring tool to be connected to the inner member of the drill string. Rotation of the inner member of the drill string causes rotation of the boring tool. The borehole is drilled in a straight manner by rotating the boring tool with the inner member of the drill string and simultaneously advancing the drill string through the earth. The borehole direction is changed by orienting the directional boring tool with the inner member of the drill string and then advancing the drill string without rotation.

Abstract: A drill pipe with cold upset ends. The drill pipe includes an elongate tubular portion with a pin joint on one end and a box joint on the other end. Each of the ends of the tubular portion is expanded using a cold upsetting process to provide a transitional portion and a joint receiving portion. The ends of the tubular portion have an inner and outer diameter which is greater than the inner and outer diameter of the tubular portion. The wall thickness of the tubular portion is substantially the same throughout its entire length, including the transitional portions and the joint receiving portions. A drill pipe made in accordance with this invention is durable and less costly to manufacture. A cold upsetting method by which the drill pipe is made utilizes no external heat. An internal mandrel is first inserted hydraulically into the ends of a tubular steel shaft to enlarge the ends.

Abstract: A portable area monitoring system for use with a horizontal directional drilling machine and adapted to produce a composite of the positions of a beacon and a fixed object. In a preferred embodiment the sensor assembly is supported by a hand-held frame and adapted to detect signals emanating from each of a beacon and a fixed object. The sensor assembly transmits the detected signals to a processor which simultaneously processes the signals to produce a composite of relative positions of the beacon and the fixed object to the frame. The composite of the relative positions of the beacon and the fixed object to the frame is communicated to the operator using a portable display.

Abstract: A percussive tool adapted to receive rotational energy from the inner member of a dual-member drill string. In a preferred embodiment the percussive tool has a hydraulic pump, driven by a drive member, to operate the hammer assembly. In another preferred embodiment the percussive tool has a rotary-driven cam assembly adapted to mechanically operate the hammer assembly. This invention provides increased control and efficiency for the use of percussive force in horizontal directional drilling operations.

Abstract: A rotating inner member is used to drive a downhole tool housed within the hollow outer member of a dual-member drill string. The downhole tool preferably will be adapted to receive rotational energy from the inner member. In a preferred embodiment, the downhole tool is an electric generator connected to a downhole electric device. In another preferred embodiment the downhole tool is a mechanical transmission that uses the rotational energy from the inner member to drive a non-electric tool, such as a downhole hammer. This invention will increase the consistency and efficiency of downhole energy production.

Abstract: A generator assembly for generating power in the downhole end of a drill string used to form a borehole in horizontal directional drilling. The drill string provides a fluid passageway in which the downhole generator is receivingly disposed, at least in part, to subject a rotatable turbine to a pressurized fluid flowing in the fluid passageway, thereby imparting a mechanical rotation to the turbine. The turbine is coupled to a generator so that the mechanical rotation of the turbine is transferred to a power output of the generator.

Abstract: A reversible impact-operated pneumatic boring tool for reversing the direction of operation of the tool is disclosed. The tool includes two fluid supply lines, a striker and a non-mechanically biased directional control sleeve. The primary fluid supply line provides pressurized fluid for striker reciprocation within the tool body to drive the tool through the soil. The secondary fluid supply line provides pressurized fluid to determine direction of operation of the tool. Pressurized fluid is supplied to a sealed chamber behind the directional control sleeve to drive the sleeve forward and operate the tool in a forward mode. The control sleeve is held forward solely by maintaining sufficient positive pressure of the fluid in the-sealed chamber. Whereas, the depressurization of the chamber solely, will cause the sleeve to be moved to a rearward position thereby causing the tool to operate in the reverse mode.

Abstract: An automatic pipe handling system for automatically transporting pipe sections to and from a horizontal boring machine. The system comprises a pipe handling assembly, a pipe lubrication assembly, a makeup/breakout assembly, and an automatic control system. The pipe handling assembly stores pipe sections and transports the pipe sections to and from the drill string of a boring machine. As the pipe handling assembly transports a pipe section, the pipe lubrication assembly lubricates the appropriate pipe joints. The makeup/breakout assembly secures the drill string and pipe joints so that pipe sections can be added to or removed from the drill string. A programmed controller automatically operates the pipe handling system and its components by synchronizing the operations of the pipe handling system. The controller sequences and times the operation of each aspect of the pipe handling system during both the boring operation and the backreaming operation.

Abstract: An automatic pipe handling device (10) is disclosed which includes a support frame (12) mounted on a boring device (14). Removable pipe racks (16, 80, 130, 140) can be placed in position on the support frame (12) to deliver pipe to the spindle axis or to remove pipe therefrom as required. The pipe sections are removed from the pipe rack and positioned on the spindle axis by pipe grippers (32) mounted on hydraulic cylinders (28, 30) mounted on a rotating longitudinal shaft (20). The grippers and shaft similarly return the used pipe sections for storage to the pipe rack. In one pipe rack (16) an S-shaped guide path (72) is used. In another pipe rack (80) a plurality of rows (88, 90, 92) of pipe sections are used. In another embodiment, pipe is stored in an arcuate path.

Abstract: A reversible impact-operated pneumatic boring tool for reversing the direction of operation of the tool is disclosed. The tool includes two fluid supply lines, a striker and a non-mechanically biased directional control sleeve. The primary fluid supply line provides pressurized fluid for striker reciprocation within the tool body to drive the tool through the soil. The secondary fluid supply line provides pressurized fluid to determine direction of operation of the tool. Pressurized fluid is supplied to a sealed chamber behind the directional control sleeve to drive the sleeve forward and operate the tool in a forward mode. The control sleeve is held forward solely by maintaining sufficient positive pressure of the fluid in the sealed chamber. Whereas, the depressurization of the chamber solely, will cause the sleeve to be moved to a rearward position thereby causing the tool to operate in the reverse mode.

Abstract: Directional boring bits (1100, 1200) are disclosed which have at least one roller cone (1202, 1104) and also each define a deflecting surface (1104) for deflecting the boring bit when the bit is advanced without rotation. The borehole can be curved by pushing the bit forward without rotation.

Abstract: A hydraulic circuit (10) is disclosed for use in controlling a horizontal boring machine which requires hydraulic fluid under pressure for rotating a drill bit or backreamer through a rotation circuit and hydraulic fluid under pressure for thrusting the drill bit or backreamer within the bore hole through a thrust circuit. Pressures from both the thrust circuit and control circuit are combined through restrictors in a mixing zone or area (26). The control port of a diversion valve (32) is connected to mixing zone (26). When the combined pressure in the mixing zone exceeds the adjustable spring bias on the diversion valve, the diversion valve will open, diverting fluid from the thrust circuit to a low pressure zone. This will cause a reduction in the pressure in the rotation circuit as well. The reduction of both pressures will reduce the combined pressure in the mixing zone (26), causing the diversion valve to close and the pressures to increase.

Abstract: A directional boring machine equipped with a boring head comprising a blade assembly. The blade assembly may comprise a plurality of blades with deflecting surfaces. Alternately, the blade assembly has a single, stepped or serrated blade. The serrated blade assembly has a planar blade which is tapered in thickness and width from its base to its forward end. The forward end has teeth cut away on the backside to provide a recess or relief space for cuttings during the drilling process. A relief space or slot also is provided between the front two teeth for the same purpose. The blade is divided into two halves, and the halves are offset so that each of the teeth on each half provides a separate cutting point. The blade is angled in an upward direction relative to the base of the blade assembly to improve penetration and cutting actions. The blade assembly in combination with the boring head body provides exceptional cutting performance in a variety of soils and rock.

Abstract: A dual-member pipe joint having an outer member and an inner member which is disposed coaxially within the outer member. Both the outer member and the inner member have a pin end and a box end. The pin end of the outer member is threadable to the box end of another outer member. The pin end of the inner member is geometrically shaped. The box end of the inner member forms a recess which conforms to the geometric shape of the pin end of the inner member. The box end of the inner member nonthreadably receives the pin end of another inner member in “slip-fit” connection. “Slip-fit” means the pin end of the inner member slides into the box end of a like inner member and forms a connection that is capable of transmitting torque. The advantage of this dual-member pipe joint is that both the inner and outer members of a pipe joint may be connected to a drill string in a single action with just one connection.