Patents Represented by Attorney, Agent or Law Firm Michael A. Moore
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Patent number: 7510645Abstract: Increased yields of naphtha and increased catalyst activity are obtained in a hydrocracking process by the use of a catalyst containing a beta zeolite and a Y zeolite having a unit cell size from 24.38 to 24.50 angstrom. The catalyst has a relatively high amount of Y zeolite relative to beta zeolite.Type: GrantFiled: November 4, 2005Date of Patent: March 31, 2009Assignee: UOP LLCInventor: Li Wang
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Patent number: 7275565Abstract: An apparatus for distributing a fluid is disclosed. The apparatus comprises a plurality of conduits and outlet ports that are capable of providing improved distribution of fluids. One or more conduits are arranged within a single conduit, which provides a compact and inexpensive assembly for conveying the fluids to each conduit's outlet port.Type: GrantFiled: October 9, 2002Date of Patent: October 2, 2007Assignee: UOP LLCInventor: James W. Kilroy
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Patent number: 7241376Abstract: A process for contacting a bed of particulate material, usually catalyst, with a transverse flow of fluid is disclosed. The particulate material moves or is prevented from not moving, while the fluid passes through the bed at a rate greater than the stagnant bed pinning flow rate. This invention is applicable to hydrocarbon conversion processes and allows for higher fluid throughput rates compared to prior art processes.Type: GrantFiled: November 8, 2004Date of Patent: July 10, 2007Assignee: UOP LLCInventors: Weikai Gu, Paul A. Sechrist
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Patent number: 6835862Abstract: A process for the alkylation of aromatics with olefins using a solid catalyst is disclosed, wherein the effluent recycle ratio to the alkylation catalyst bed is maintained more than a lower limit. Such operation can decrease the catalyst deactivation rate and the formation of diphenylalkanes. This invention is applicable to processes for the production of a wide variety of commercially important alkylated aromatics, including ethylbenzene and cumene.Type: GrantFiled: August 5, 2002Date of Patent: December 28, 2004Assignee: UOP LLCInventors: Gregory J. Gajda, James F. McGehee
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Patent number: 6814943Abstract: A method and apparatus for alkylating an alkylation substrate with an alkylating agent in the presence of solid catalyst particles in a transport reactor is disclosed. Solid catalyst particles in the transport reactor effluent recirculate to the inlet of the transport reactor through one or more conduits. The rate through each conduit is regulated by fluid-controlled valves that use the alkylation substrate as the regulating fluid. This method and apparatus help ensure uniform or symmetric flow of catalyst from the effluent of the transport reactor to the bottom of the transport reactor. This method and apparatus also help ensure uniform or symmetric flow of alkylation substrate to the bottom of the transport reactor with minimal bypassing by the alkylating agent around of the transport reactor. This invention finds use in the production of motor fuels by the alkylation of liquid hydrocarbons in the presence of solid catalyst particles.Type: GrantFiled: November 19, 2002Date of Patent: November 9, 2004Assignee: UOP LLCInventors: William H. Radcliffe, Wesley L. Kiel, Christopher D. Gosling, Paul A. Sechrist, Paul Anderson
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Patent number: 6814857Abstract: A process for contacting a bed of particulate material, usually catalyst, with a transverse flow of fluid is disclosed. The particulate material moves or is prevented from not moving, while the fluid passes through the bed at a rate greater than the stagnant bed pinning flow rate. This invention is applicable to hydrocarbon conversion processes and allows for higher fluid throughput rates compared to prior art processes.Type: GrantFiled: January 31, 2002Date of Patent: November 9, 2004Assignee: UOP LLCInventors: Weikai Gu, Paul A. Sechrist
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Patent number: 6790802Abstract: A method of recovering halogen-containing materials from the cyclic catalyst regeneration operation of a catalytic hydrocarbon conversion process is disclosed. The method uses an arrangement of beds of adsorbent to return the halogen-containing materials to a circulating regeneration circuit.Type: GrantFiled: November 5, 2001Date of Patent: September 14, 2004Assignee: UOP LLCInventor: Paul A. Sechrist
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Patent number: 6784132Abstract: A method of recovering halogen-containing materials from the cyclic catalyst regeneration operation of a catalytic hydrocarbon conversion process is disclosed. The method uses an arrangement of beds of adsorbent to maintain the halogen-containing materials within a circulating regeneration circuit.Type: GrantFiled: November 5, 2001Date of Patent: August 31, 2004Assignee: UOP LLCInventor: Paul A. Sechrist
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Patent number: 6762334Abstract: A process for the production of alkylaromatic hydrocarbons by alkylating aromatic hydrocarbons with olefinic hydrocarbons is disclosed. The olefinic hydrocarbons are produced by dehydrogenating paraffinic hydrocarbons. Aromatic byproducts formed in dehydrogenation are removed using an aromatic byproducts removal zone and either a dividing wall distillation column or thermally coupled distillation columns. The process significantly decreases the cost of utilities in producing alkylaromatics, such as precursors for detergent manufacture.Type: GrantFiled: July 9, 2002Date of Patent: July 13, 2004Assignee: UOP LLCInventors: Douglas G. Stewart, Dennis E. O'Brien
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Patent number: 6756515Abstract: This invention relates to a dehydrogenation process using a layered catalyst composition. The catalyst composition comprises an inner core such as alpha-alumina, and an outer layer bonded to the inner core composed of an outer refractory inorganic oxide such as gamma-alumina. The outer layer has uniformly dispersed thereon a platinum group metal such as platinum and a promoter metal such as tin. The composition also contains a modifier metal such as lithium. The catalyst composition shows improved durability and selectivity for dehydrogenating hydrocarbons, especially at dehydrogenation conditions comprising a low water concentration.Type: GrantFiled: October 25, 2002Date of Patent: June 29, 2004Assignee: UOP LLCInventors: Dean E. Rende, Andrew W. Broerman, Andrea G. Bozzano, R. Joe Lawson, Karl Z. Steigleder, Masao Takayama
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Patent number: 6740789Abstract: A process for producing a product aromatic compound is disclosed which uses an on-stream alkylation reactor and an off-stream alkylation reactor, and in which at least a portion of the feed aromatic compound in the effluent stream of off-stream alkylation reactor undergoing regeneration is passed to the on-stream alkylation reactor. An embodiment of this process that uses on-stream and off-stream aromatic byproducts removal zones is also disclosed.Type: GrantFiled: May 14, 2002Date of Patent: May 25, 2004Assignee: UOP LLCInventors: Andrea G. Bozzano, Kurt A. Detrick
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Patent number: 6670516Abstract: A process for producing phenyl-alkanes by paraffin dehydrogenation followed by olefin isomerization and then by alkylation of a phenyl compound by a lightly branched olefin is disclosed. An effluent of the alkylation section comprises paraffins that are recycled to the dehydrogenation step. A process that sulfonates phenyl-alkanes having lightly branched aliphatic alkyl groups to produce modified alkylbenzene sulfonates is also disclosed. In addition, the compositions produced by these processes, which can comprise detergents, lubricants, and lubricant additives, are disclosed.Type: GrantFiled: December 20, 2002Date of Patent: December 30, 2003Assignee: UOP LLCInventors: Richard E. Marinangeli, Leonid B. Galperin, Thomas R. Fritsch, R. Joe Lawson
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Patent number: 6657096Abstract: This invention relates to a process for reactivating a dehydrocyclodimerization catalyst. Dehydrocyclodimerization catalysts which contain an aluminum phosphate binder can be deactivated when they are exposed to hydrogen at temperatures above 500° C. The instant process restores substantially all of the catalyst's lost activity. The process involves treating the catalyst with a fluid comprising water and drying the catalyst. The process is employed particularly advantageously in combination with coke removal for reactivating catalysts that contain coke deposits and that have also been hydrogen deactivated. This invention also relates to a method of producing a dehydrocyclodimerization catalyst that is resistant to hydrogen deactivation.Type: GrantFiled: March 29, 2002Date of Patent: December 2, 2003Assignee: UOP LLCInventors: Kerry O. Boehner, Karl Z. Steigleder, Veronica Marie Godfrey, Paul R. Cottrell, Earl S. Lemberger
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Patent number: 6617481Abstract: The present invention is a process for producing phenyl-alkanes by paraffin adsorptive separation followed by paraffin dehydrogenation and then by alkylation of a phenyl compound by a lightly branched olefin. The adsorptive separation step employs a silicalite adsorbent and, as the desorbent, a C5-C8 linear paraffin, a C5-C8 cycloparaffin, a branched paraffin such as isooctane, or mixtures thereof. The effluent of the alkylation zone comprises paraffins that are recycled to the adsorptive separation step or to the dehydrogenation step. This invention is also a process that sulfonates phenyl-alkanes having lightly branched aliphatic alkyl groups that to produce modified alkylbenzene sulfonates. In addition, this invention is the compositions produced by these processes, which can be used as detergents having improved cleaning effectiveness in hard and/or cold water while also having biodegradability comparable to that of linear alkylbenzene sulfonates, as lubricants, and as lubricant additives.Type: GrantFiled: August 29, 2000Date of Patent: September 9, 2003Assignee: UOP LLCInventors: Santi Kulprathipanja, Richard E. Marinangeli, Stephen W. Sohn, Thomas R. Fritsch, R. Joe Lawson
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Patent number: 6593504Abstract: An improved process is disclosed for the selective transalkylation of toluene and, optionally, of C9 aromatics. The process preferably uses a bound sulfated zirconia catalyst to provide improved selectivity for the production of xylenes.Type: GrantFiled: October 19, 1999Date of Patent: July 15, 2003Assignee: UOP LLCInventors: Maureen L. Bricker, Charles P. McGonegal
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Patent number: 6521804Abstract: The present invention is a process for producing phenyl-alkanes by alkylation of an aryl compound with an olefinic compound and which uses a mordenite catalyst and a silica-alumina catalyst. This invention is also a process that sulfonates phenyl-alkanes having lightly branched aliphatic alkyl groups to produce modified alkylbenzene sulfonates. In addition, this invention is the compositions produced by these processes, which can be used as detergents having improved cleaning effectiveness in hard and/or cold water while also having biodegradability comparable to that of linear alkylbenzene sulfonates, as lubricants, and as lubricant additives. This invention is moreover the use of compositions produced by these processes as lubricants and lubricant additives.Type: GrantFiled: August 24, 2001Date of Patent: February 18, 2003Assignee: UOP LLCInventors: Richard E. Marinangeli, R. Joe Lawson
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Patent number: 6515169Abstract: The present invention is a process for producing aryl-alkanes by paraffin isomerization followed by paraffin dehydrogenation and then by alkylation of an aryl compound by a lightly branched olefin. The effluent of the alkylation zone comprises paraffins that are recycled to the isomerization step or to the dehydrogenation step. This invention is also a process that that sulfonates phenyl-alkanes having lightly branched aliphatic alkyl groups that to produce modified alkylbenzene sulfonates. In addition, this invention is the compositions produced by these processes, which can be used as detergents having improved cleaning effectiveness in hard and/or cold water while also having biodegradability comparable to that of linear alkylbenzene sulfonates, as lubricants, and as lubricant additives. This invention is moreover the use of compositions produced by these processes as lubricants and lubricant additives.Type: GrantFiled: July 25, 2002Date of Patent: February 4, 2003Assignee: UOP LLCInventors: Richard E. Marinangeli, R. Joe Lawson, Leonid B. Galperin, Thomas R. Fritsch
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Patent number: 6486370Abstract: This invention relates to a dehydrogenation process using a layered catalyst composition. The catalyst composition comprises an inner core such as alpha-alumina, and an outer layer bonded to the inner core composed of an outer refractory inorganic oxide such as gamma-alumina. The outer layer has uniformly dispersed thereon a platinum group metal such as platinum and a promoter metal such as tin. The composition also contains a modifier metal such as lithium. The catalyst composition shows improved durability and selectivity for dehydrogenating hydrocarbons, especially at dehydrogenation conditions comprising a low water concentration.Type: GrantFiled: June 22, 2001Date of Patent: November 26, 2002Assignee: UOP LLCInventors: Dean E. Rende, Andrew W. Broerman, Andrea G. Bozzano, R. Joe Lawson, Karl Z. Steigleder, Masao Takayama
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Patent number: 6486374Abstract: A method and apparatus for alkylating an alkylation substrate with an alkylating agent in the presence of solid catalyst particles in a transport reactor is disclosed. Solid catalyst particles in the transport reactor effluent recirculate to the inlet of the transport reactor through one or more conduits. The rate through each conduit is regulated by fluid-controlled valves that use the alkylation substrate as the regulating fluid. This method and apparatus help ensure uniform or symmetric flow of catalyst from the effluent of the transport reactor to the bottom of the transport reactor. This method and apparatus also help ensure uniform or symmetric flow of alkylation substrate to the bottom of the transport reactor with minimal bypassing by the alkylating agent around of the transport reactor. This invention finds use in the production of motor fuels by the alkylation of liquid hydrocarbons in the presence of solid catalyst particles.Type: GrantFiled: February 12, 1999Date of Patent: November 26, 2002Assignee: UOP LLCInventors: William H. Radcliffe, Wesley L. Kiel, Christopher D. Gosling, Paul A. Sechrist, Paul Anderson
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Patent number: 6479721Abstract: A process for the alkylation of aromatics with olefins using a solid catalyst is disclosed, wherein the olefin ratio and/or the maximum olefin concentration in the alkylation catalyst, bed is maintained less than an upper limit. Such operation can decrease the catalyst deactivation rate and the formation of diphenylalkanes. This invention is applicable to processes for the production of a wide variety of commercially important alkylated aromatics, including ethylbenzene and cumene.Type: GrantFiled: March 28, 2000Date of Patent: November 12, 2002Assignee: UOP LLCInventors: Gregory J. Gajda, James F. McGehee