Abstract: The method of the present invention improves the density, strength and bonding of coatings which have previously been applied to substrates by prior art methods such as chemical deposition, electrochemical processed, thermal deposition, and mechanical coating. The method of the present invention subjects the coated substrate to a thermal mechanical process in the form of a compressive stress which is applied to the coating at a temperature greater than about 0.5 T.sub.i and less than T.sub.i where T.sub.i is the incipient melting temperature. The compressive stress is preferably applied through a pressure transfer medium and should be greater in magnitude than about 30 ksi. The dwell time under maximum compressive stress can be from about 0.1 second to about 10 seconds depending on the temperature of the coating, the substrate and the magnitude of the compressive stress.

Abstract: The present invention relates to a method of manufacturing widgets from components and/or particulate; and to a can for containing such components and/or particulate during the consolidation into widgets. The method of the present invention can be used to form widgets from metals, ceramics, plastics, polymers, and/or combinations thereof. The materials used to form the widgets can be in the form of particulate, pellets, shard, and/or ribbon. The method of the present invention can also be used to join widgets and/or to heal ingot cracks.

Abstract: A homogeneous boron containing alloy is disclosed with a composition which can be essentially represented by the formula of: M.sub.i T.sub.j B.sub.k where M is a metal from the group of nickel, iron, cobalt or a mixture thereof; T is a refractory metal from the group of molybdenum, tungsten, or a mixture thereof; and B is the element boron. The subscripts i, j, k are the respective atomic percent of each of the constituents and vary respectively between about 25 and 98, between about 1 and 40, and between 1 and 35 with the proviso that j>k, and i+j+k=100. By further limitation of the chemistry, it is possible to assure the alloy will age harden.

Abstract: This invention relates to the production of large shapes of metallic glass fabricated from ribbon. The inventive method contemplates placing the ribbon and consolidating the alloy under a pressure or at least 1000 psi at a temperature of between 70% and 90% of the crystallization temperature for a time sufficient to facilitate bonding of the ribbons.

Abstract: An apparatus and method for filtering molten metal is disclosed. The apparatus includes a filtering vessel, a portion of which is a porous filter material. Attached to the rim of the filtering vessel is a shock resistant ring. The filtering vessel is positioned such that the porous filter material is submerged in the molten metal, and the rim is held above the surface of the molten metal by a brace which is attached to a fixed bracket.The molten metal is filtered by seeping through the porous filter material into the filtering vessel. The filtered molten metal is extracted from the filtering vessel.

Abstract: An improved apparatus and an associated method for the reduction of low melting point oxides in a falling film plasma reactor is disclosed. The improved torch provides a radiation barrier to avoid premature melting of the reactants that cause clogging of the reactor.

Abstract: An apparatus for rapid solidification casting of molten high temperature and/or reactive metallic alloys has a heat extraction crucible for containing the alloy in liquid form. A nozzle forms an integral part of the crucible and allows for ejection of a stream of molten metal. The heat extracting crucible and nozzle are protected from the molten alloy by a shell of the alloy which has solidified and prevents reaction between the molten metal and the heat extracting crucible.

Abstract: A method is described for monitoring and controlling the texture level of a yarn produced in a moving cavity texturing apparatus. The texture level of the yarn is controlled by monitoring fluid pressure in the cavity. The pressure is used as a feedback signal for control of the texture level of the yarn.

Abstract: Rapidly solidified chromium and cobalt free superalloy powders are described. The compositions of the alloys are as follows:Ni.sub.Bal Al.sub.a Ti.sub.b Nb.sub.c Hf.sub.d Mo.sub.e Zr.sub.f B.sub.gwhere the subscripts of the elemental additions are atomic percents and have the following values;a=10-15b=3-10c=0-4d=0-4e=0-4f=0-1g=2-5These alloys maintain their strength at temperatures in excess of 800.degree. C. and show excellent oxidation resistance.

Abstract: The present invention provides an apparatus and method for intersecting and filtering a molten metal stream. The apparatus includes a filtering vessel, which is fitted with a filter element. Means are provided for dampening the momentum of the molten metal stream so that the filter element is not damaged by impact with the molten metal stream. When not in use the filtering vessel can be placed within a molten metal bath for preheating. The present invention can be used to filter molten metal that is being intermittently transferred.

Abstract: The improved crucible of the present invention both filters molten metal during the transfer of the molten metal from a supply receptacle such as a melting furnace to a receiving receptacle such as a mold. The transfer crucible of the present invention may be either portable or permanently mounted. The present invention relates to both the design of the improved transfer crucible and to the method for using the improved transfer crucible. The transfer crucible of the present invention is fitted with one or more removable blades, each of which contains a filter element. Molten metal can be filtered while the crucible is being filled with molten metal, during transfer of molten metal, or if desired molten metal can be filtered both on entry into and on exit from the transfer crucible.

Abstract: The present invention relates to a hoist to be used in combination with an apparatus for filtering molten metal. The hoist of the present invention is used both to position the filtering vessel, and to back-flushing metal through the filter element. The present invention also relates to the method of back-flushing. Back-flushing serves to dislodge particulate and thereby clean the filter element. When the filtering vessel is submerged in a molten metal bath back flushing serves to aid the exchange of the molten metal interior to the filtering vessel with the molten metal exterior to the filtering vessel, and in so doing aids in minimizing the temperature difference between molten metal interior and exterior to the molten metal filtering vessel. Periodic back-flushing significantly extends the life of the molten metal filtering apparatus.

Abstract: The present invention is a device for reducing metallic ribbon to shard. The device has a slotted anvil for passing the ribbon therethrough. An impact surface is provided which passes in close proximity to the anvil and strikes the ribbon as it exits from the anvil.

Abstract: A method for producing serrated ribbon or shard is described. Metal is cast onto a grooved chill surface where the grooves are at an inclination of between about 25.degree. to 70.degree. with respect to the direction of motion of the chill surface.

Abstract: The present invention relates to an improved filter element for use in an apparatus for filtering molten metal, and to the method of making such filter element. The apparatus consists of a filtering vessel fitted with a filter element. In one embodiment of the present invention the improved filter element is pre-wet with metal prior to the filtering apparatus being introduced into service. In a second embodiment of the present invention the improved filter element is reinforced with one or more reinforcing members. The improved filter element can be used in filtering vessels having a variety of designs.

Abstract: An apparatus and method for filtering molten metal is disclosed. The apparatus includes a crucible, a portion of which is a porous filter material. Attached to the rim of the crucible is a shock resistant ring. The crucible is positioned such that the porous filter material is submerged in the molten metal, and the rim is held above the surface of the molten metal by a brace which is attached to a fixed bracket.The molten metal is filtered by seeping through the porous filter material into the crucible. The filtered molten metal is extracted from the crucible.

Abstract: The present invention is for an improved aluminum alloy powder for making consolidated products with an improved combination of strength and ductility. The alloy is cast as ribbon or flake which subsequently pulverized.

Abstract: Amorphous nickel, aluminum, and boron alloys are described. These alloys are characterized by high hardness and high crystallization temperatures.

Abstract: The present invention is a chemically homogeneous microcrystalline powder for deposition onto a substrate. The powder is a B containing alloy based in Fe, Ni, Co or a combination thereof.