Abstract: Supply items, such as toner bottles for laser printers, include substantially identical housings amongst the many different colors of toners. To distinguish the items and prevent improper installation, a keying structure attaches per each bottle and is indexed relative to adjacent items. In one aspect, indexing includes rotating a knob of the keying structure about a central axis to provide different keying orientations to an imaging unit in the printer. During installation, users mate the knob with variously arranged channels in a wall defining a slot for receiving the bottles. A lengthy flange on the bottle mates with a lengthy slit of the wall to provide installation stability. Other embodiments contemplate delaying engagement of a shutter on the bottle that prevents the toner from communicating with the imaging unit until the mating of the keying structure is assuredly made relatively proper. This prevents inadvertent mixing of toner colors.

Abstract: A method for determining the number of printed pages remaining in a toner cartridge for an electrophotographic image forming device. A toner cartridge and electrophotographic image forming device for storing and/or performing aspects of the method is also provided.

Abstract: For EMI reduction the current modulation profile is preferably used for frequencies over 1 GHz while the frequency deviation is increased at least to ±2.5 MHz and the modulation frequency is increased to at least 150 kHz, preferably about 260 kHz. In an alternative embodiment, the modification frequency is 1 MHz or greater so that a segmented spectrum is achieved. For clocks having basic frequency below 1 GHz, but having strong harmonics higher than 1 GHz, modulation of the foregoing is combined with the slower modulation currently used. EMI reduction is realized both at the lower and the higher harmonics.

Abstract: A digital apparatus having a cable comprising a plurality of high-speed and low-speed signal carrying conductors, the conductors carrying the low-speed signals are bypassed to a signal ground with selected values of capacitance so as to become virtual signal ground return conductors for the high-speed signal conductors. The selected values of capacitance have a lower impedance then the characteristic impedance of the conductors in the cable. The cable may be a multi conductor cable, a ribbon cable, a flex cable, a twisted pair cable, etc. In a similar fashion, signal conductors on a printed circuit board, not having a separate ground plane layer, may create virtual signal ground returns from the low-speed signal carrying conductors that are proximate to the high-speed signal carrying conductors for reduction of radiated electromagnetic radio frequency interference.

Abstract: Methods for measuring laser light transmissivity of a specific position in a work piece prior to the work piece undergoing laser welding at the specific position with a laser beam having a specific welding wavelength. To obtain a baseline measurement reading, a laser light source projects a laser beam at the welding wavelength directly into a detector. Thereafter, the work piece becomes suspended between the laser light source and detector whereby an output of the detector now corresponds to a work piece measurement reading. Differences between the two readings reveal whether the work piece will yield a satisfactory weld at the specific position when later welded by a laser beam at the welding wavelength. Preferred work pieces include inkjet printhead lids and bodies.

Abstract: In a system for laser welding work pieces along a collapsing weld interface, methods and apparatus include providing welding pads and/or stop projections on either or both of the work pieces to control the manner or amount of collapse. Preferably, the stop projections exist a separation distance from the weld interface while the welding pads exist at and form a portion of the weld interface. Buffers are taught between the weld interface and stop projection. The work pieces may comprise inkjet printhead lids and bodies. In another aspect, the invention teaches methods of laser welding inkjet printhead lids and bodies according to whether the inkjet printhead body embodies a mono or color ink body type and especially includes selective control of one or more laser light sources to illuminate the inkjet printhead lid in a specific pattern of light.

Abstract: A control system in the form of an all-digital phase-locked loop controls movement of a DC motor. The control system includes a movement detector in the form of an optical encoder to detect movement of a DC motor. A digital phase detector compares output of a feedback signal from the movement detector and a reference signal. The digital phase detector is phase frequency detector that follows a describing function to model non-linear components of the reference signal. A digital loop filter then filters noise from the comparison signal and the filtered signal is amplified to control the DC motor. The phase frequency detector includes a state machine to track a time varying reference signal and selectively output a response to provide for system damping.

Abstract: Methods of forming a nozzle plate for a substrate with an ink ejection element include forming first and second negative photoresist layers, each with a different degradation temperature, directly on the substrate in accordance with a desired nozzle plate pattern. Upon heating the layers at a temperature greater than or at least as great as one of degradation temperatures and lower than the other, the negative photoresist layer with the lower degradation temperature breaks down while the other negative photoresist layer suffers nothing and remains intact. Thereafter, the degraded negative photoresist is completely removed with a simple solvent development step and the nozzle plate is formed. Preferred arrangements of negative photoresist materials include a first layer located adjacent the ink ejection element and a second layer on both the substrate and the first layer at locations other than above the ink ejection element.

Abstract: A system is described for compensating for misalignments in an ink jet printer having an ink jet print head cartridge that includes a heater chip. The system includes determining alignment adjustment information related to the misalignments in the ink jet printer, loading the alignment adjustment information into a volatile memory device on the heater chip, and accessing the alignment adjustment information from the volatile memory device. The system also includes generating nozzle control signals based at least in part on the alignment adjustment information. The nozzle control signals are selectively provided to resistive heating elements in the heater chip, thereby heating ink in ink chambers adjacent the heating elements and ejecting ink droplets toward a print medium. The timing of the nozzle control signals is adjusted based upon the amount of misalignment in the various components of the printer and print head.

Abstract: An ink reservoir having a bubble generator includes an enclosure defining an interior space and an exterior space, the interior space being adapted for containing a supply of ink, the enclosure having a passage formed therein which permits fluid communication between the interior space and the exterior space, the passage including a surface, the passage defining a first aperture and a second aperture, wherein the second aperture is adjacent the interior space. A sphere is positioned in the passage and contacts a portion of the surface of the passage, the surface having a shape that permits ink to pass between the sphere and the surface. A membrane is positioned over the first aperture to retain the sphere in the passage, the membrane including at least one hole being sized to define a bubble admission pressure difference across a thickness of the membrane.

Abstract: The invention provides a printhead for an ink jet printer and a method for making a printhead for an ink jet printer. The printhead includes a printhead body having a chip surface side, an ink surface side opposite the chip surface side and a first coefficient of thermal expansion (CTE). A semiconductor chip containing ink ejector devices is adhesively attached to the chip surface side of the printhead body. A stiffener is adhesively attached to the ink surface side to provide body stiffening during curing of the adhesive. The semiconductor chip has a second CTE and the stiffener has a third CTE wherein the second and third CTE's have a similar value. The invention provides an improved structure for printheads which resist warpage and/or breakage of the semiconductor chips during the manufacturing process used to make the printheads.

Abstract: A cartridge body contains one or more printheads on a first surface thereof and one or more connection apertures in flow communication with the one or more printheads, each aperture having an opening on a second surface opposite the first surface, and one or more separate ink filtration devices, each having an ink outlet port connected to the second surface of the cartridge body through an opening so that each ink outlet port is in flow communication with at least one connection aperture. The separate devices enable production of a cartridge body made of a material which is effective for removing heat from the printheads.

Abstract: The invention provides a method for improving adhesion between a polymeric planarizing film and a semiconductor chip surface. The method includes deposition resistive, conductive and/or insulative materials to a seimconductor chip surface to provide a semiconductor chip for an ink jet printer. The chip surface is treated with a dry etch process under an oxygen atmosphere for a period of time and under conditions sufficient to activate the surface of the chip. A polymeric planarizing film is applied to the activated surface of the semiconductor chip. As a result of the dry etch process, adhesion of the planarizing film is increased over adhesion between the planarizing film and a semiconductor surface in the absence of the dry etch treatment of the chip surface.

Abstract: An improved printing apparatus provides for very accurate synchronization between cut sheet print media and the unfixed image which is conveyed on an Intermediate Transfer Member (ITM) such as a belt or a drum, and which is targeted for said print media. The printing apparatus is constructed as a single-pass ITM-based electrophotographic (e.g., laser) printer, and the length of the input print media pathway prior to image-to-media transfer is significantly shorter than the sum of the lengths of the image travel along a photoconductive drum and ITM. The print media is typically launched after imaging has been initiated on the photoconductive drum by an imaging apparatus. Variance in the leading edge of the print media with respect to the leading edge of image can be introduced due to phenomena such as pick errors, velocity variation, and uncertainties in the paper stack height.

Abstract: Halftoning algorithms such as error diffusion, blue noise mask, and void and cluster mask are known to produce visually pleasing, random, homogeneously distributed patterns of dots on output devices such as color displays or printers, for example. These algorithms are extended to take advantage of the mechanisms of each that cause a homogeneous distribution of dots of one colorant to produce a substantially homogeneous distribution of dots when using multiple colorants. The number of dots of each colorant are combined to form an output dot level number of dots that is caused to be substantially homogeneously distributed.

Abstract: The write lines of a color laser printer are maintained substantially equal throughout the printer's operation by an electronic control arrangement. At the factory, the write lines on all photoconductors of the color laser printer are calibrated to be substantially equal, and the ratio of each write line to a measuring line for each photoconductor is ascertained. During operation of the printer, the length of each of the measuring lines is periodically determined through counting the number of PELslice clock timing pulses produced from a PELslice clock operating at a fixed frequency determined during factory calibration. The length of the write line is determined by the product of the length of the measuring line and the factory calibrated ratio of the length of the write line to the length of the measuring line.

Abstract: A method and apparatus for providing transfer quality optimization in printers is disclosed. A transfer belt subassembly includes a transfer belt and a storage device. The transfer belt also includes a home position indicator. The transfer belt subassembly is measured and characterized relative to the home position indicator before being installed in a printer. The measurement and calibration data for the transfer belt is then stored in the storage device that is part of the transfer belt subassembly. When the transfer belt subassembly is inserted into a printer, a controller within the printer is placed in communication with the storage device. A sensor is used to determine the home position of the transfer belt from the indicator, and a resulting signal indicating when the belt is at the home position is provided to the controller.

Abstract: A method and apparatus provides for minimizing visual artifacts resulting from laser scan process direction position errors in an electrophotographic machine. The electrophotographic machine has a process direction, and includes a photoconductive member having an image forming surface having defined thereon a plurality of pixel locations which form a pixel grid, and wherein two adjacent pixels in the process direction are separated by a pixel spacing distance. A printhead unit has a first laser beam generator and a second laser beam generator, wherein the first laser beam generator generates a first laser beam which impinges the surface at a first location and the second laser beam generator generates a second laser beam which impinges the surface at a second location. The second location is spaced apart from the first location in the process direction by a separation distance equal to an integer multiple of the pixel spacing distance plus a distance less than the pixel spacing distance.

Abstract: The invention provides an adhesive formulation for tacking and holding a nozzle plate in alignment on a semiconductor chip for an ink jet pen of an ink jet printer. The adhesive formulation includes a multifunctional epoxy material, a difunctional epoxy material, a fumed silica viscosity control agent, an imidazole-based thermal initiator and a mixed aryl sulfonium salt photoinitiator. Use of the adhesive formulation enables a nozzle plate to be assembled to a semiconductor chip with while substantially maintaining critical alignment between the nozzle plate and semiconductor chip.

Abstract: The invention provides a printhead cartridge body contained within an inkjet printer which contains a tape automated bonding (TAB) circuit, having a unique architecture, electrically connected to a printhead heater chip and a printed circuit board (PCB). Moreover, the TAB circuit architecture is readily sealable by a variety of methods. The TAB circuit includes elongate apertures which have a length axis aligned perpendicular to electrical traces which run through the apertures. Each trace has a first end running through the apertures and being connected to a PCB by means of a hot bar soldering technique and the second end of the traces being connected to a printhead heater chip. An encapsulant layer substantially encloses the rectangular apertures and electrical connections preventing ink mist from contacting the connections. The TAB circuit design provides improvement in the manufacturing process and enables rework of connections without destroying the TAB circuit.