Abstract: A current sensor includes a deflectable member disposed in a magnetic field. Nulling or compensating members may be mechanically coupled to the deflectable member. Feedback or readout devices coupled to the structure provide signals indicative of deflection of the deflectable member under the influence of applied current and the magnetic field. Nulling current applied to the nulling members tends to oppose deflection of the deflectable member. The nulling current may be modulated to drive the feedback signal to a desired level and is used as a basis for calculating the current to be measured. The current may be measured directly upon calibration of feedback devices coupled to the deflectable member or to the nulling members. Arrays of sensors may be coupled to common busses for applying measured and nulling currents to sensors of the arrays and for detecting feedback signals.

Abstract: A system for monitoring the operational status of a plurality of mechanical components, such as various bearings, speed reducers and the like. Each of the mechanical devices includes a respective local transmitter in electrical communication with various local sensors. Among the sensors which may be utilized are a temperature sensor and a shaft speed sensor, as well and an accelerometer for detecting vibration. The local transmitter receives information from the sensors and provides status information in a predetermined output format, such as a serial digital format. Unique electronic identifiers are assigned to respective of the local transmitters to facilitate selective communication with a central monitoring processor. As a result, the status information will be supplied to the central monitoring processor at predetermined times.

Abstract: A corrosion-resistant antifriction bearing is disclosed that includes a multi-layer corrosion protection system over a metallic substrate. The corrosion-resistant system may be applied to a single or multiple components of the bearing, including inner and outer rings, bearing elements, collars, and so forth. The system includes a nickel-phosphorous alloy plating layer applied by an autocatalytic process after surface preparation of the protected component. The surface preparation aids in adherence of the nickel-phosphorous alloy plating layer to the substrate. The preparation may include the application of rust inhibitors, liquid vapor honing, acid neutralizing, and so forth. Additional topcoat layers may be applied to the nickel-phosphorous alloy plating layer. These may include a chromate conversion coating and a polymeric topcoat layer.

Abstract: An electromagnetic operator includes first and second coils wound coaxially. An armature partially surrounds the coils for channeling flux during energization of the coils. The armature may be formed of a bent plate and secured to a ferromagnetic support. A control circuit applies energizing signals to the coils during operation. Both coils are energized during an initial phase of operation. One of the coils is subsequently released or de-energized automatically. A timing circuit removes current from the second coil after a variable time period. The time period may be a function of the configuration of the timing circuit, such as an RC time constant, and of the energizing signal.

Abstract: A gear reducer includes rotating assemblies intermeshing with one another to transfer power. The assemblies are supported at one of four locations disposed in mirror image locations. Two of the locations are on a longitudinal centerline of the gear reducer. The other two locations are offset from the centerline at equal distances from the first two locations. The locations are positioned to accommodate both single and multiple-stage gear reducer configurations. Bearing supports are machined in identical housing shell blanks to support the rotating assemblies.

Abstract: A connector and cable system for panel mounted circuitry includes two-piece connectors designed to receive flat cabling including both power and data conductors. The connectors are designed to be snapped into apertures of a support panel, such as in a component enclosure. The flat cabling extends between base and cover portions of the connectors. Insulation-piercing conductors within the base portion of the connectors complete electrical contact with conductors within the cable and provide an interface for component cabling, such as a multi-pin socket. The cable assembly may be fabricated on the support panel and the entire assembly added to the enclosure for final assembly.

Abstract: An inverter circuit includes a pair of switching devices coupled in series across high and low sides of a direct current bus. An output line is coupled between the devices for conducting controlled alternating current power produced by timed switching of the devices. A flyback diode is electrically coupled a in parallel with each switching device and is physically positioned adjacent to the opposite switching device in the pair. Conducting paths between each diode and the associated switching device are preferably physically positioned adjacent to conducting paths between the switching devices and the output line. The placement of the elements cancels or reduces parasitic inductance during switching. Three similar arrangements may be provided in parallel in a three phase inverter. The inverter may be incorporated into a power substrate including a rectifying circuit for converting alternating current power to direct current power to be applied to the bus.

Abstract: A gear reducer housing includes rotating assembly supports in a housing shell, and fixturing pads disposed about the periphery of the housing shell. The fixturing supports are formed in the casting blank from which the housing shell is machined. The pads permit the shell blank to be fixtured once for machining of various features of the final shell. The pads may be formed in a peripheral flange and the flange may be machined around the pads to form a sealing surface. Apertures may be provided in the flange to facilitate assembly of the gear reducer. The apertures and fixturing pads may be provided in mirror image locations about a centerline of the housing. The apertures may be slotted, with major axes of mirror image-located apertures having transverse major axes, such that inherent tolerance is provided for positioning fasteners used to assemble the product.

Abstract: A circuit is provided for rectifying and amplifying an AC input waveform to optimize the dynamic range of downstream circuitry, such as an analog-to-digital converter. The circuitry includes an inverting amplifier and a non-inverting amplifier. The inverting amplifier includes a selectable resistance network in a feedback loop that permits the gain to be adjusted by appropriate selection of conductive states of solid state switches. The non-inverting amplifier includes a selectable resistance network on an input line. A control circuit, such as a microprocessor, monitors the output of the A/D converter and controls the conductive state of switches in the feedback and input networks to maintain the digital output within a desired portion of the dynamic range of the A/D converter. Several discrete gains may be provided and programmed in accordance with a predetermined selection scheme.

Abstract: A cable and modular connector system are provided for a power and data transmission network. The cable includes a pair of power conductors and a pair of signal conductors disposed in an insulative cover. The conductors are positioned to minimize differential mode noise imposed on the signal conductors by external sources. The connectors include a base module which is coupled conductors in the cable by insulation displacement members. Once installed, the base module may remain resident on the cable. An interface module is fitted to the base module for connecting a node device to the cable conductors via the modular connector. The system facilitates installation while providing a high degree of immunity to noise.

Abstract: An electromagnetic operator includes first and second coils wound coaxially An armature partially surrounds the coils for channeling flux during energization of the coils. The armature may be formed of a bent plate and secured to a ferromagnetic support. A control circuit applies energizing signals to the coils during operation. Both coils are energized during an initial phase of operation. One of the coils is subsequently released or de-energized automatically. A timing circuit removes current from the second coil after a variable time period. The time period may be a function of the configuration of the timing circuit, such as an RC time constant, and of the energizing signal.

Abstract: An operator assembly for an electromagnetic switching device includes a pair of insulative boards arranged in mutually facing relation. A first board carries first contacts, which may be arranged in pairs, while a second board carries second contacts designed to engage the first contacts upon closure. The first and second boards are pivotally secured to one another to rock between open and closed positions. A biasing member urges the board towards a normal position. The first board supports an electromagnet assembly and conductive traces for transmitting energizing current to the electromagnet coil. The second board supports an armature which is displaced under the influence of the electromagnet assembly during energization, thereby pivoting the boards with respect to one another against the force of the biasing member, and moving the first and second contacts into engagement.

Abstract: A multiphase circuit interrupter includes a plurality of power phase sections for establishing and interrupting electrical power carrying paths for a plurality of phases Each power phase section includes first and second conductive regions which contact one another to complete the current carrying path for the phase. The second conductive region is movable to an interrupted position to interrupt the path. An interphase current carrying path is established between the power phase sections to conduct electrical energy between the sections following a trip event in any one of the sections. The interphase current carrying path may be established by a conductive element extending between the power phase sections. Channels may be formed in the interrupter housing between the power phase sections to communicate conductive plasma generated during separation of the contact regions from one another between the power phase sections.

Abstract: A gear reducer housing includes mating front and rear shells, each formed with supports for bearings and rotating assemblies. The supports are located along a centerline of the housing shells and at two offset mirror image locations on either side of the centerline. The shell is at least partially surrounded by a peripheral flange for securing the housing shells to one another. Fastener apertures in each flange are formed to provide tolerance in the location of attachment fasteners. The flange includes fixturing pads allowing each shell to be fixtured once for a range of machining operations. Ports for lubricant permit the housing to be mounted in several angular positions.

Abstract: A take-up frame assembly is instrumented with a sensor for detecting tensile or compressive loading on the assembly during adjustment. A visual readout of the loading is provided as feedback to an operator in making system adjustments. The readout may be resident at the take-up frame, or part of a portable module coupled to the sensor during adjustment. In systems including a pair of take-up frames on either side of a machine, such as a pulley-driven belt conveyor, the sensor and feedback arrangement can be used to balance forces on both sides of the system to achieve the desired operational belt tension.

Abstract: An electrical contactor includes an electromagnetic operator which may be powered by either AC or DC power. For use with AC power, a rectifier circuit converts AC waveforms to DC waveforms and applies the converted power to DC one or more DC coils. The rectifier circuitry applies DC power directly to a bus. A pair of coils may be used, such as separate pickup and holding coils. The pickup coil may be de-energized after an initial phase of operation. To permit rapid release of the holding coil, a control circuit interrupts an induced current path through the coil upon removal of power from the bus.

Abstract: A movable contact assembly for contactors and similar devices includes a movable spanner or conductive element biased toward a conducting position by a biasing element. A housing partially surrounds the conductive element and the biasing element. The biasing element and exerts compressive forces against the housing and the conductive element. The assembly may be installed as a modular unit on a carrier which is displaced during operation of the contactor. The housing shields the biasing element from plasma, arcs and debris during operation of the device. Multiple conductive elements and corresponding biasing elements may be includes in each assembly.

Abstract: A method is provided for sensing and measuring an electrical current. The current to be measured is applied to a deflectable member in a sensing module in the presence of a magnetic field. Deflection of the member is detected as an indication of the current. A nulling current may be applied to one or more additional deflectable members mechanically linked to the deflectable member. Feedback or readout signals indicative of deflection of the members are monitored. The nulling current is modulated to drive the feedback signals to a desired level. The nulling current value is converted to a value representative of the current to be measured.

Abstract: A network system is provided for transmitting electrical power and data signals between a plurality of device nodes. The system includes a trunk cable in which a pair of dedicated power conductors and a pair of dedicated signal conductors are embedded in an insulative cover. Modular connectors are electrically coupled to the cable conductors at each device node. Each connector includes a base module and an interface module. The base module is attached to the cable via insulation piercing members and thereafter remains resident on the cable. The interface module is mated with the base module and serves to transmit power and data signals between the base module and a networked device. Several types of interface modules may be utilized interchangeably to permit the base module and cable to accommodate various types of devices and device drop cables.

Abstract: A technique is provided for sealing a bearing cavity in a rotating machine such as an electric motor. The bearing cavity is defined by annular elements on either side of an antifriction bearing set. Seals are provided on the sides of the bearing cavity and are secured to a support structure, such as the motor housing, and include elements which ride against the rotating shaft during operation. The seals exert a sealing force against the rotating element which results at least partially from internal pressure within the bearing cavity provided by a pressurized lubricant stream. The lubricant stream is provided in the form of an airborne oil mist.