Abstract: Apparatus and method are provided for heating and melting of materials by electric induction heating of susceptor components in a crucible of the furnace. The susceptor components comprise at least an array of susceptor rods arranged around the inner perimeter of the crucible. A susceptor base may also be provided in the crucible with connection to one end of the susceptor rods. One or more susceptor tubes may also be used within the interior volume of the crucible. Alternating current flow through one or more induction coils surrounding the exterior of the crucible generate magnetic flux fields that couple with the susceptor components to inductively heat the susceptor components. Heat from the susceptor components transfers to the material in the crucible to heat and melt the material.

Abstract: A handling system for multiple workpieces is provided for repeatedly lifting rows of multiple workpieces on a lift assembly from a collection of workpieces in a hopper and selectively delivering one or more rows of orientated workpieces to an exit conveyor. Any disoriented workpieces on the exit conveyor can be discarded from the exit conveyor and returned to the collection of workpieces in the hopper.

Abstract: An impeder for use in an electric induction welding process is provided. A cooling medium is circulated centrally through the impeder's magnetic material and between the interior of the impeder's high temperature enclosure and the exterior of the magnetic material within the impeder with the impeder entry and exit passages for the cooling medium located on the same side of the impeder.

Abstract: Large, non-unitarily forged shaft workpieces such as a crankshaft have successive shaft features inductively heated and forged without cool down between each sectional forging process. The temperature profile along the axial length of the next section of the shaft workpiece to be inductively heated and forged is measured prior to heating, and the induced heat energy along the axial length of the next section is dynamically adjusted responsive to the measured temperature profile to achieve a required pre-forge temperature distribution along the axial length of the next section prior to forging.

Abstract: An apparatus and process are provided for directional solidification of silicon by electric induction susceptor heating in a controlled environment. A susceptor vessel is positioned between upper and lower susceptor induction heating systems and a surrounding induction coil system in the controlled environment. Alternating current selectively applied to induction coils associated with the upper and lower susceptor heating systems, and the induction coils making up the surrounding induction coil system, result in melting of the silicon charge in the vessel and subsequent directional solidification of the molten silicon. A fluid medium can be directed from below the vessel towards the bottom, and then up the exterior sides of the vessel to enhance the directional solidification process.

Abstract: Apparatus and method are provided for induction heating of one or more components of a complex-shaped workpiece. The component is positioned within an opening formed by opposing pairs of arcuate coil structures formed in opposing inductor segments. One inductor segment is formed from electrically isolated inner and outer active inductor segments connected to one or more power supplies, while the other inductor segment is formed from electrically isolated inner and outer passive inductor segments that are magnetically coupled with respective inner and outer active inductor segments. Changing the output electrical parameters of the one or more power supplies controls the induction hardening along the transverse width of the workpiece with optional flux concentrators between opposing pairs of arcuate coil structures.

Abstract: Wind-generated electric power is collected in a multiple nodal arrangement where the DC output current of each node can be held constant while the DC output node voltage is allowed to vary. The DC outputs from the wind-generated power collection nodes are connected together in series and fed to a plurality of regulated current source inverters via a high voltage DC transmission link. Each inverter converts input DC power into a three phase AC output. The AC outputs of the regulated current source inverters are connected to a phase shifting transformation network that supplies three phase electric power to a conventional AC electrical transmission system. Alternatively wind-generated and photovoltaic-generated electric power is commonly collected in a nodal arrangement and transported at high voltage DC to a plurality of regulated current source inverters for supply to the conventional AC electrical transmission system.

Abstract: Power from the dc outputs of wind-generated power collection nodes is converted to ac power of suitable quality for injection into an electric power grid. Conversion is accomplished by current regulation of the dc outputs of the wind-generated power collection nodes to the input of each one of multiple inverters in a system, with each inverter outputting multiple phase currents that are out of phase with the multiple phase currents outputted from all other inverters in the system. The multiple phase currents from all of the inverters in a system are connected to the secondary windings of a phase transformation network that produces a three phase current output having a step-shaped waveform for injection into the electric power grid. Alternatively the dc input to each one of the multiple inverters may be a combination of the dc outputs of wind-generated power collection nodes and the dc outputs of solar photovoltaic power collection nodes.

Abstract: At least one wound film/foil or metalized film capacitor is sealed between its electrodes to form a sealed enclosed annular region between the interior of the enclosure, the electrodes and the exterior of the wound capacitor to form a sealed capacitor assembly. A fluid dielectric can be introduced into the sealed enclosed annular region under a vacuum to form a sealed and impregnated wound capacitor assembly.

Abstract: The present invention relates to a clamping device for compression clamping of one or more semiconductor devices and associated semiconductor components with a desired compression force equally distributed across the opposing surfaces of the devices and associated components. The semiconductor devices and components are located between opposing jaws that are joined together by at least two tie rods, which compressively load the opposing jaws to apply the desired compression force to the semiconductor devices and components. The desired compression force is first achieved in even distribution between independent clamp pressure set point assemblies and the first jaw, where each of the independent clamp pressure set point assemblies is associated with one of the tie rods.

Abstract: Electric power from typically unstable multiple dc sources is converted to ac electric power of suitable quality for injection into an electric power grid. Conversion is accomplished by current regulation of the output from the dc sources to the input of each one of multiple inverters in a system, with each inverter outputting multiple phase currents that are out of phase with the multiple phase currents outputted from all other inverters in the system. The multiple phase currents from all of the inverters in a system are connected to the secondary windings of a phase transformation network that produces a three phase current output having a step-shaped waveform for injection into the electric power grid.

Abstract: A method is provided for output control of a pulse width modulated power inverter used with a substantially resistive, single phase, ac load such as an electro-slag remelting furnace. In one application of the method, during each of the inverter's half cycle outputs, active switching devices are alternatively pulsed on and off during the half cycle so that only half of the switching transients in the half cycle are handled by one of the active switching devices.

Abstract: A handling system for multiple workpieces is provided for repeatedly lifting rows of multiple workpieces on a lift assembly from a collection of workpieces in a hopper and selectively delivering one or more rows of orientated workpieces to an exit conveyor. Any disoriented workpieces on the exit conveyor can be discarded from the exit conveyor and returned to the collection of workpieces in the hopper.

Abstract: A method and apparatus for determining and monitoring the status of telephone calls in a Next Generation Telephony Network (NGTN) is disclosed. The method detects protocols occurring between two or more network elements of a telecommunication circuit and control protocol used to initiate or to react to the events generated by the network elements. One sensor is connected to the telecommunication circuits to sense raw call progress signaling information indicative of an event relative to the call on the monitored line. Another sensor is connected to call control channel of a NGTN network element. The sensors are connected to a call processing system. The call processing system includes a call progress event analyzer module consisting of a call progress event processor and a call progress state machine, a NGTN event processor and a NGTN state machine. The call processing system also includes a protocol independent call processor module and a multi protocol analysis module.

Abstract: An apparatus and process are provided for casting liquid metals into molds in a casting furnace comprising a controlled environment melt chamber and a mold lock chamber. A mold is supplied to the controlled environment melt chamber for a pour, and removed from the same chamber via a mold lock chamber. A mold transport system moves the mold through the mold lock chamber. The mold transport system comprises a rotary screw drive, a cylinder screw drive, or hydraulic drive located external to the furnace. Alternatively the mold transport system comprises a rack and worm screw drive.

Abstract: A liquid proving system is provided with a bottom drain liquid prover draining into a holding tank. The fill opening of the prover has a prover fill opening self sealing assembly that remains closed except when a nozzle used to pump liquid into the prover is pushed through the opening of the prover fill opening self sealing assembly. The prover fill opening self sealing assembly may comprise a nozzle sealing gasket and a nozzle removed self seal assembly. There is a vapor conduit connecting the interior of the prover in the region of the fill opening and the interior of the holding tank to form a saturated vapor environment in the prover and holding tank from the vapors emitted from liquid in the holing tank. When liquid is pumped into the prover evaporation of the liquid being pumped into the prover, and release of vapors from the prover, is inhibited due to the saturated vapor environment in the prover, which results in a more accurate prover measurement of liquid pumped into the prover.

Abstract: The magnitude and wave shape of instantaneous power draw from a single phase alternating current power source to a power converter is controlled by a closed loop power control scheme independent of the direct current output voltage of the converter. A fast averaging methodology for the value of control magnitude and wave shape of the instantaneous power draw by the converter from the alternating current source can be used in the closed loop power control scheme to limit the magnitude of power draw.

Abstract: Apparatus and method are provided for damping the induced fluid flow, particularly in the region of the base plate, in an electrically conductive material that is heated and melted in a cold crucible induction furnace. Damping is accomplished by establishing a dc magnetic field such that flow of the electrically conductive liquid metal in that dc magnetic field would induce eddy currents in the liquid metal which would generate forces that tend to oppose the flow. The dc magnetic field may be established by dc current flow in the ac induction coil that induces current in the material, dc current flow in a separate dc coil, or coils, constructed to prevent excessive induced losses, by discrete magnets, or a combination of any of the three prior methods.

Abstract: A cold crucible induction furnace has a slotted-wall with a slotted inner annular protrusion that is disposed around the base of the crucible's melting chamber. The protrusions may be separated from the base by a gap that can be filled with an electrical insulating material. Slots may also be provided in the protrusions and/or the outer perimeter of the base.