Abstract: A technique for forming a contoured axially extending engineered moulding that has at least one axially extending exposed surface. The technique includes providing an elongated outer wood section. A substrate having at least one axially extending side is provided. The wood section is adhered to the axially extending side. The wood section is contoured uniformly in an axial direction to form the exposed surface. A preferred embodiment uses a reengineered rip saw to contour the piece of wood. It is also assumed that multiple moldings can be machined by the reengineered rip saw simultaneously. The simultaneous machining by the reengineered rip saw also permits simultaneous measurements and simultaneous cross cutting and dado cutting of the moldings.
Abstract: A method of making composite strips for mouldings, frames and the like, including the steps of providing a first elongate panel of a first material and a second elongate panel of a second material, laminating the first and second panels onto one another to provide a laminated panel, making a plurality of parallel cuts or slots in the second panel, adhering a filler strip to the first and second panels in each of the cuts, and gang sawing the laminated panel into composite strips by cutting the laminated panel at each of the filler strips. The filler strips may be formed as single pieces and may be formed as a pair of pieces not joined together. A composite panel having first and second elongate panels of different materials laminated together, with a plurality of parallel cuts in the second panel, and with filler strips in the cuts and adhered to the first and second panels. Several alternative embodiments are also disclosed.