Abstract: A method for producing chromium carbide coatings on steel provides a steel component having a surface which is carburized to contain at least about 0.40% by weight carbon and is followed by chromizing the surface to form a chromium carbide coating on the surface.

Abstract: A method for reducing or eliminating sagging in plasma arc keyhole welds adds a fluxing agent to the weld. The fluxing agent may be titanium nitride and/or titanium carbonitride. The fluxing agent is added using physical vapor deposition or by painting a slurry onto the weld surface.

Abstract: An apparatus and method for sulfur recovery uses a scrubber tower with a plurality of vertically spaced scrubber trays in the tower. Sulfide-lean liquor is supplied to each of the trays and an acid gas is supplied to the tower below the trays. A downcomer extends in the tower and through the trays for accumulating liquid from the trays and moving the liquid to the bottom of the tower. The sulfide-lean liquor and acid gas are selected to form a sulfite-rich or sulfide-rich liquor in each of the trays which are brought to the bottom of the tower through the downcomer for removal from the tower.

Abstract: A modular solar thermal rocket that receives and absorbs solar energy and then acts as a heat exchanger to provide propulsive thrust. Thermal energy storage modules receive and store solar energy via thermal energy storage elements provided in each module. The solar energy is focused into a cavity defined by the modules by a solar energy secondary concentrator. A preheater is positioned adjacent the solar energy secondary concentrator and is in fluid communication with a propellant supply and one end of the thermal energy storage modules. A propulsion nozzle is in fluid communication with the opposite end of the thermal energy storage modules. Stored propellant is directed through the preheater and the thermal energy storage modules where it is heated to a high temperature. The propellant is then directed to the propulsion nozzle where it is exhausted into space to provide propulsive thrust.

Abstract: A mercury removal system for removing mercury from combustion flue gases is provided in which alkaline sorbents at generally extremely low stoichiometric molar ratios of alkaline earth or an alkali metal to sulfur of less than 1.0 are injected into a power plant system at one or more locations to remove at least between about 40% and 60% of the mercury content from combustion flue gases. Small amounts of alkaline sorbents are injected into the flue gas stream at a relatively low rate. A particulate filter is used to remove mercury-containing particles downstream of each injection point used in the power plant system.

Abstract: A drone vessel for an ROV. The drone vessel utilizes dynamic positioning. The drone vessel is remotely controlled by radio telemetry, preferably modular in construction, and may be semi-submersible. The vessel contains a radio telemetry package, one or more generators, an umbilical winch for lowering and raising an ROV, space for receiving and storing an ROV, and ballast control. The central compartment in the drone vessel is free flooding and houses the drum for storing umbilical line and the winch for paying out umbilical line to the ROV. The central compartment also includes space for the ROV.

Abstract: A thermal solar rocket that includes a solar energy receiver having two sections (a thermal energy storage section and a direct gain section), a solar concentrator, and a propulsion nozzle. In one embodiment, the focus of the solar energy between the storage section and the direct gain section is controlled by mechanical means such as movable insulation. In another embodiment, the focus of the solar energy between the storage section and the direct gain section is controlled by an optical switch in the form of relative motion between the solar concentrator and the solar energy receiver.

Abstract: A fuel cell manifold arrangement includes a fuel cell stack and a manifold enclosure connected to and sealed to an inlet side of the fuel cell stack and defining with the stack a gas plenum for receiving a fuel gas for the fuel cell stack. A catalyst screen is connected to the manifold enclosure for defining a gas passage for passing fuel gas and for containing a catalyst that is bounded by the screen. The manifold enclosure has a gas inlet for receiving fuel gas, the gas inlet communicating with the screen for passing fuel gas through the screen and past the catalyst. A plate in the manifold enclosure separates the catalyst from the plenum and heat insulation is on at least part of the manifold enclosure and on at least part of the plate for insulating the manifold enclosure from the fuel cell stack and from an exterior of the manifold enclosure. A passage in the manifold enclosure connects the screen to the plenum for passing fuel gas from the catalyst to the plenum.

Abstract: A high performance electrocatalyst is based on transition metal perovskites of praseodymium, samarium, terbium or neodymium which react with YSZ to form a product which is itself active as the cathode in a fuel cell. While PrCoO3 reacts with YSZ, the reaction product(s) do not result in severe degradation of cell performance. A fuel cell made with a cathode composed of only the reaction product of YSZ and PrCoO3 has good performance, indicating that this phase is itself not only a good conductor, but also a good catalyst for oxygen activation.

Abstract: A method for improving the fracture toughness for aluminum-based diffusion coatings by thermal spray means to simultaneously apply aluminum, chromium, boron, and/or silicon onto a steel workpiece, followed by heat treatment of the workpiece for a sufficient time to cause the aluminum, chromium, boron, and/or silicon to diffuse into the workpiece. The resulting diffusion coating demonstrates improved fracture toughness and does not necessitate the use of a slurry.

Abstract: A method and system for removing SO3 and SO2 from a flue gas produced by the burning of a fossil fuel. Particulates are removed from the flue gas to produce partially cleaned flue gas. A sufficient amount of calcium-based, sodium based or magnesium-based dry sorbent, preferably having a particle size larger than 1.0-2.0 microns, is injected into the flue gas to react with and remove substantially all of the SO3 from the partially cleaned flue gas to produce a substantially SO3-free flue gas containing reacted and unreacted dry sorbent. The substantially SO3-free flue gas is conveyed to wet scrubber means for removing SO2 to produce cleaned flue gas. In a first embodiment, sufficient dry sorbent is provided to remove desired amounts of SO3 and SO2.

Abstract: A fiber optic acoustic emission (FOAE) sensor particularly suitable for vibration sensing in a hostile environment has a pair of optical fibers each having an end face. In one embodiment, a hollow tube or core having opposite open ends receives the end faces of the optical fibers. Means are provided for fixing the optical fibers in the hollow core with the end faces facing each other and spaced by a distance from each other in the core. A signal processing unit is connected to the optical fibers for supplying light to, and for receiving light from, the optical fibers and for measuring variations in optical phase which result in changes in the light intensity due to vibrations of the hollow core. The hollow core is fixed in a resonant cylinder, and the resonant cylinder is fixed in a housing to complete the sensor.

Abstract: A method and apparatus for reducing mercury in industrial gases such as the flue gas produced by the combustion of fossil fuels such as coal adds hydrogen sulfide to the flue gas in or just before a scrubber of the industrial process which contains the wet scrubber. The method and apparatus of the present invention is applicable to installations employing either wet or dry scrubber flue gas desulfurization systems. The present invention uses kraft green liquor as a source for hydrogen sulfide and/or the injection of mineral acids into the green liquor to release vaporous hydrogen sulfide in order to form mercury sulfide solids.

Abstract: An EMAT apparatus which non-destructively tests spot welds between two sheets of metal. The apparatus includes a first EMAT coil on one sheet that acts as a transmitter for generating and transmitting an acoustic wave signal toward the spot weld, and a second EMAT coil on the other sheet for receiving the acoustic wave signal and converting the received acoustic wave signal to an electronic signal having a waveform. Electronics and a PC are used to measure at least one parameter of the waveform which is indicative of a characteristic of the spot weld.

Abstract: A high-efficiency secondary cyclone separator used in combination with a high-efficiency primary separator produces a gas stream having low liquid content in gas for a feed stream having either a high or low liquid loading. A high surface area to volume coalescing material is combined with the secondary cyclone separator to create a more efficient gas-oil centrifugal separator system.

Abstract: An integrated heat pipe vent condenser for a heat pipe steam condenser has a vent condenser casing surrounding one or more heat pipes in a vapor duct of the heat pipe steam condenser. The casing may be provided at an inclined orientation relative to a vertical axis of the heat pipe steam condenser. A plurality of baffles are positioned within the casing to provide a serpentine path for a vapor flow entering the casing from the vapor duct to pass through. Condensable gases from the vapor flow condense on the heat pipes and baffles and condensate is drained back into the vapor duct for removal through a drain or downcomer having a trap to prevent vapor flow from entering the downcomer.

Abstract: A method and apparatus for ultra-high particulate collection of sub-micron aerosols in a fuel gas conveys the fuel gas to a first venturi scrubber for removing a relatively large amount of particulates and leaving a smaller particulate load which is not removable in the first venturi scrubber. The fuel gas with the smaller particulate load is then conveyed to an electrostatic agglomerator for agglomerating the remaining smaller particles in the smaller particle load into larger particles. The fuel gas with the agglomerated larger particles is then conveyed to a second venturi scrubber for removing the agglomerated larger particles.

Abstract: An EMAT arrangement utilizes separate transmitter and receiver EMATs which may each be connected to a tuning capacitor by a stripline cable. An electrostatic shield may also be provided between the coils and the coils can be offset from each other by ½ the pitch distance of sections in the coil. This reduces the duration of main bang, thus making it possible for the EMAT arrangement to detect structures which are very close to the coils.

Abstract: A heat pipe has an elliptical cross-section. Heat exchange fins are mounted to the heat pipe at the condenser end. The fins are galvanized on the heat pipe. Spacer pins can be used to support and space the heat exchange fins from each other. Internal spacers can be provided within the heat pipe to add support to the heat pipe structure for longer heat pipes.

Abstract: A composition which is densifiable at low temperatures in an air atmosphere suitable for use as an interconnect layer in a solid oxide fuel cell. Binary alloying of SrO and CaO with LaCrO3 is used to form a compound having the general formula La(1−x)(Sr,Ca)xCrO3 which is a stabilized form of LaCrO3 and has the desirable properties for a fuel cell interconnect layer.