Abstract: The present invention preferably employs a phase change ink composition that includes a combination of different dye types such as an anthraquinone dye and a xanthene dye, which is most preferably a rhodamine dye. While each dye type is insufficiently soluble with respect to favored carrier compositions to preserve color saturation in reduced ink quantity prints, the dye type combination permits increased dye loading and maintains print quality. In a preferred embodiment of the invention, a favored carrier composition is adjusted to promote the colored form of a preferred rhodamine dye (C.I. Solvent Red 49) and mixed with a preferred anthraquinone dye (C.I. Solvent Red 172) whose concentration is kept below a critical level to prevent post printed blooming. The resulting preferred phase change ink compositions provide a magenta phase change ink with enhanced light fastness and color saturation, as well as good compatibility with preferred existing subtractive primary color phase change inks.

Abstract: A phase-change ink transfer printing process and apparatus (10) applies a thin layer of a liquid forming an intermediate transfer surface (12) to a heated receiving surface, such as a drum (14). Then an ink-jet printhead (11) deposits a molten ink image (26) onto the heated drum where it cools to the drum temperature and solidifies. After the image is deposited, a print medium (21) is heated by a preheater (27) to a predetermined temperature and fed into a nip (22) formed between the heated drum and an elastomeric transfer roller (23) that is biased toward the drum to form a nip pressure that is about twice the yield strength of the ink image. As the drum turns, the heated print medium is pulled through the nip to transfer and fuse the ink image to the print medium. When in the nip, heat from the drum and print medium combine to heat the ink in accordance with a process window (90), making the ink sufficiently soft and tacky to adhere to the print medium but not to the drum.

Abstract: A method of normalizing performance of an image forming marking element, the method comprising the steps of operating the marking element with an adjustable operating parameter set to a first test value and quantifying a first value of a quantifiable performance characteristic of the marking element, operating the marking element with the operating parameter set to a second test value and quantifying a second value of the quantifiable performance characteristic, calculating an optimum value of the operating parameter, and adjusting the operating parameter to its calculated optimum value.

Abstract: An ink jet (10) apparatus and method provides high-resolution gray scale printing by providing multiple PZT drive waveforms (100, 110, 120), each having a spectral energy distribution that excites a different modal resonance of ink in an ink jet print head orifice (14). By selecting the particular drive waveform that concentrates spectral energy at frequencies associated with a desired oscillation mode and that suppresses energy at the other oscillation modes, an ink drop (170, 180, 190) is ejected that has a diameter proportional to a center excursion size of the selected meniscus surface oscillation mode. The center excursion size of high order oscillation modes is substantially smaller than the orifice diameter, thereby causing ejection of ink drops smaller than the orifice diameter. Conventional orifice manufacturing techniques may be used because a specific orifice diameter is not required.

Abstract: A thermal transfer color printer (100) utilizes a single print head (102) positioned outside a carousel (104) of monochrome ink ribbons (106) each stretched between a pair of spaced-apart spools (108, 110) mounted around the periphery of the carousel. A spool spacing (112) provides sufficient clearance for the thermal print head to be positioned between to spools to contact the ribbon. A media drum (116) is positioned coaxially within the carousel. The carousel has a media opening (122) through which a print medium (118) enters and exits a medium clamp (144) attached to the media drum. To print a particular color, the carousel is rotated such that the media opening is adjacent to a media supply, and a print medium is guided from the media supply into the medium clamp. The media drum is rotated to close the medium clamp and position a leading edge (138) of the print medium adjacent to the print head.

Abstract: An internal ink filter (12) located within an ink jet print head (10) is formed by overlapping filter portions (100 and 102) of two laminated plates (22 and 24) that comprise the print head. Each plate includes an array of holes (120) in the filter portion. The individual holes have an opening dimension (122) such that the plates can be easily manufactured using conventional techniques, although the opening dimension may be too large for effective filtering. The plates are juxtaposed with the holes of each plate partly overlapping the holes of the other plate. The areas of overlap define a filter pore smaller than the individual holes in each plate.

Abstract: A print head (216) positioner (260) includes a stepper motor (264) that is coupled by a substantially friction- and backlash-free taut metal band (266) to a lever arm (268) that imparts precise lateral motion to a positioning shaft (220) that is rigidly attached to the print head assembly. Each step of the stepper motor is translated by the lever arm into one pixel (0.085 millimeter) of lateral movement of the shaft. The exact amount of translation per step of the stepper motor is adjustable by an eccentrically mounted ball (272) that is minutely positionable (274) on the lever arm. The ball couples angular motion of the lever arm to lateral motion of the shaft such that adjusting the ball position on the lever arm provides a-variable scale factor adjustment that compensates for tolerance buildups and exact inter-nozzle spacing on the print head. The shaft is biased toward the ball by a spring (284).

Abstract: An aqueous phase change ink contains a selected concentration of hyperthermogelling component that causes the ink to gel when its temperature is increased to its thermo-inversion point or when the concentration of the hyperthermogelling component is increased by evaporation, or substrate absorption, of water from the ink. The ink may be jetted directly onto a heated and/or absorptive substrate or jetted onto a cooler and/or hydrophobic surface before being transferred to the substrate. The thermo-inversion point is preferably about ambient temperature, and the preferred hyperthermogelling component is a nonionic surfactant, such as an ethylene oxide propylene oxide block copolymer surfactant.

Abstract: An improved ink jet print head includes tapered manifolds (222), ports (234), and inlet channels (214) all leading elevationally upward to sweep bubbles from the head, aided by their buoyancy. The ports opening to the inlet channels are distributed at staggered locations throughout the manifolds with at least some of the ports located adjacent to the elevationally highest edge of each manifold. This aspect of the invention reduces bubble entrapment and improves jetting performance by reducing acoustic cross-talk among ink pressure chambers (204) of the head. Moreover, tapering the ink supply manifolds and other features causes more uniform ink flow rates and reduces flow rate stagnation regions within the head. Purging cycles therefore require smaller volumes of ink than with prior designs.

Abstract: A printer accurately controls the passage of print media therethrough and maintains the print media taut as the print media passes through a printing zone while the media is printed by an ink jet printer. The print media sheet is preferably carried by a rotating drum in a first direction through the printing zone, with the drum being reversed to cause the exiting of the print media sheet from the printer. A pressure fixing or fusing apparatus may be positioned to flatten ink spots on the print media as the print media exits from the printer. The pressure fixing or fusing mechanism is preferably used in the case of a hot-melt or phase-change ink jet printer.

Abstract: A system and a process for monitoring the supplying of a working apparatus (e.g., spray etching tool employed in the semiconductor industry) via a flow control valve from a supply container to ensure the proper chemical is delivered to said working apparatus by (1) applying an optical bar code scanning label on the supply container and either the working container or the flow control valve or both and then (2) comparing the sensings of said bar code labels with a microprocessor controller that is programmed to open the flow control valve, if the comparings show a match and to send a visual error message and a signal to leave the flow control valve closed if the comparing shows a mismatch.

Abstract: A triggerable ink transfer system that simultaneously transfers ink from a plurality of ink preload chambers to corresponding load chambers and ink reservoirs is disclosed. The delivery system permits an untrained operator to safely load ink without inadvertently interchanging different types (e.g. colors) of ink, and without inadvertently overfilling any of the ink reservoirs. A processing unit that coordinates ink delivery system monitoring and control features is in communication with an operator interface unit that provides ink loading instructions to the operator.

Abstract: A system and method for printing a predetermined image onto a substrate includes steps or structure for obtaining pixel data which renders a portion of the predetermined image and relates to whether a colorant is to be deposited in a predetermined area comprising at least one subject pixel and at least one adjacent pixel; determining whether a colorant is specified for any of the predetermined area; and depositing an image-enhancing coating over the subject pixel on the substrate if the above determining step determines that a colorant is so specified, whereby a portion of the image-enhancing coating receiving area is successively determined "on-the-fly" using a minimal physical memory space without sacrificing the system performance. A second aspect of the disclosure involves an efficient method and structure for converting a pixel data relating to the deposition of the image-enhancing coating material format into a compact data format which is acceptable by a printer.

Abstract: A multiple-orifice phase-change ink-jet print head (28, 44) is heated by a composite laminate heater (29, 58) having multiple heating zones (31-31K, Z1-Z28) spanning the X- and Y-directions of the print head. The print head has multiple rows of ink-jet orifices (34, 46) spread across its face in the Y-direction with the ink in each orifice in each row requiring substantially the same temperature to ensure a uniform jetting velocity from every orifice. In one embodiment, the print head is in fluid communication with a thermally massive multicolor ink reservoir (52) that conducts heat through a region of contact (92) with the print head. A rotating drum (32), spaced across a gap (90) from the print head, draws air through the gap thereby cooling the print head differentially in the Y-direction. Radiation and convection are further thermal transfer mechanisms that contribute to a nonuniform temperature throughout the print heads.

Abstract: A printer having a paper printing mode and a transparency printing mode detects a leading edge portion of an image-receiving sheet. Based on detection of an opaque leading edge portion of a transparent sheet, the paper printing mode is disabled and a sheet size having boundaries is selected. The printer deposits ink on the transparent sheet within the boundaries of the selected sheet size.

Abstract: The present invention provides an ink jet print head having an improved driver design and capable of extended and continuous periods of operation with substantially reduced rectified diffusion-induced printing quality degradation. In preferred ink jet print heads of the present invention, the ink-contacting portion of the surface of the diaphragm of a piezoelectric ceramic/diaphragm drive mechanism is electropolished. By electropolishing only a portion of one surface, the ink-contacting surface, of one ink jet print head component, rectified diffusion is greatly reduced.

Abstract: A system and method of printing an image on a substrate based on an input of detailed image intensity information for each of discrete pixel areas of the substrate, includes or performs steps of processing the detailed image intensity information into less detailed image intensity information; dithering the less detailed image intensity information to approximate the intensity resolution of the detailed image intensity information; and printing the dithered, less detailed, image intensity information onto the substrate. The system will use less memory space than a comparable system which prints directly from the detailed image intensity information, will minimize patterning effects, and will correct for artifacts which might otherwise be printed.

Abstract: A method and the apparatus for employing the method are disclosed whereby an intermediate transfer surface of a layer of sacrificial liquid is applied to a supporting surface and a phase change ink is deposited on the liquid layer. The inked image is then contact transferred to a final receiving substrate.

Abstract: A discrete ink level sensing system according to the present invention includes a level sensing probe (130) with at least first and second level sensing pads (178, 180) that is placed in an ink reservoir (28). The level sensing system uses electrical conductivity of the ink to detect when the upper surface level of the ink is lower than the lowest points of the level sensing pads. The upper and lower level sensing pads are electrically connected by a sense resistor (182). A voltage sensor (174) detects across the sense resistor a voltage that depends on the ink conductivity and the position of an upper surface level of the ink with respect to the lowest points of the first and second level pads. The value of the voltage is sent to a CPU (154) that signals a user that a predetermined amount of ink should be added to the reservoir.