Abstract: There is provided a surge material for personal care products with a first creased layer and at least a second layer, where the layers are in face-to-face relation to one another and bonded together. The first has creases with a depth of between 0.25 and 2 mm and a frequency of between 5 and 100 per centimeter in the cross-machine and the second layer may have densities of between 0.01 and 0.05 g/cc and a basis weight between 25 and 250 gsm.

Abstract: An absorbent article having a narrow crotch portion and elasticized shield shields is disclosed. The absorbent article has a fit factor defined as the minimum crotch width divided by the effective height of the side shields. In one embodiment, the absorbent article includes and an absorbent structure having a central portion defined by a width about 65 millimeters or less, and a length about 50 millimeters or greater, and the absorbent article having a fit factor less than about 7.0.

Abstract: A breathable multilayer film having a breathable core layer and at least one skin layer is disclosed. The core layer prepared by from a mixture containing a thermoplastic polymer and a particulate filler and the skin layer or layers are prepared from a mixture of at least two incompatible polymers and a polymer which compatiblizes the incompatible polymers. The addition of the compatiblizer in the skin layer improves the film forming consistency. In addition, the core layer contains voids around the particulate filler and the skin layer or layer has cracks or voids, which provides breathability to the multilayer film. Stretching of the film after the layers are coextruded together forms the voids and/or cracks.

Abstract: The present invention provides a web containing superfine microfibers. The web contains a blend of a first group of split microfibers which contains a first polymer component and a second group of split microfibers which contains a second polymer component, wherein at least one of the polymer components is hydrophilic. The invention additionally provides a meltblown fiber web having at least two groups of fibers, wherein each group of the fibers has a distinct cross-sectional configuration.

Abstract: Nonwoven webs of continuous filaments are provided having a mixture or blend of first and second continuous filaments wherein the first and second continuous filaments are different from the first continuous filaments in one or more respects such as size, cross-sectional shape, polymer composition, crimp level, wettability, liquid repellency, and charge retention. The second continuous filaments can be substantially surrounded by the first continuous filaments wherein the ratio of first continuous filaments to second continuous filaments exceeds about 2:1.

Abstract: A durable, single or multi-use cooling garment is provided having a multilayer structure. The cooling garment includes an inner layer of a thermoplastic polymer material that is liquid impermeable and vapor permeable, an outer liquid permeable reinforcing layer such as a web of thermoplastic polymer fibers, and a central absorbent layer that contains a stabilized matrix of about 55% to 95% cellulosic fibers and from about 5% to 45% thermoplastic polymer fibers. The layers are bonded together and the absorbent layer is bonded to at least one of the other layers by regionally applying sufficient energy to the layers wherein the thermoplastic polymers melt and resolidify to form inter-fiber bonds. The cooling garment can be saturated with water or other liquids and provide the wearer with relief from the heat such as may be achieved by evaporative cooling.

Abstract: A versatile sorbent material is provided comprising a fibrous sheet having applied thereto a wetting chemistry comprising (i) a poly glycoside; (ii) a fatty acid ester ethoxylate; and (iii) one or more surfactants selected from the group consisting of alkyl and aryl alcohol ethoxylates, alkyl sulfonates and sulfates, alcohol ether sulfates, alkyl phosphates and phosphonates, alkyl sulfosuccinates and sulfated fatty acid esters. A sorbent material is provided having excellent electrical resistivity and good absorption properties for a broad range of liquids including paraffin oil, water, sulfuric acid and sodium hydroxide.

Abstract: The present invention provides a high strength autogenously bonded nonwoven fabric containing single polymer conjugate fibers which have at least two substantially the same component compositions, wherein the component compositions of the fibers contain one thermoplastic polymer selected from the group consisting of semicrystalline thermoplastic polymers, crystalline thermoplastic polymers and blends thereof. The component compositions are processed with substantially identical processing conditions to form the fibers and have substantially the same melt flow rate as measured in accordance with the ASTM 1238-65T testing procedure.

Abstract: A spunbond nonwoven fabric is provided which has superior strength characteristics to conventional fabrics yet is comparably soft. The fabric is a laminate having a web made from a high melt flow rate polyolefin polymer and a low melt flow rate polymer. The spunbond laminate fabric of this invention may have therebetween a layer of meltblown nonwoven fabric or film. The laminate produced according to this invention has a strength which is at least 10% greater than a comparable fabric made without the high melt flow rate polymer web. The nonwoven fabric of this invention may be used in products such as, for example, garments, personal care products, medical products, protective covers and outdoor fabrics.

Abstract: Unitary films are provided having at least first and second film segments which extend adjacent one another and are permanently joined together. The first and second segments have different compositions whereby the unitary film includes distinct segments having varied physical properties such as, for example, varied levels of high water-vapor transmission rates and/or elasticity. The unitary films and laminates thereof are well suited for use as outer covers in personal care articles and various other barrier articles.

Abstract: A nonwoven fiber and fabric are provided wherein the fabric has comparable strength characteristics to conventional fabrics yet is softer. The fibers are are a blend of a high crystallinity polypropylene polymer and a random block copolymer of polypropylene and polyethylene. The fabric of this invention may be laminated to other spunbond layers, meltblown nonwoven fabrics or films.