Abstract: Oxygenated hydrocarbons can be predicted within .+-.0.2% wt or better, using Raman NIR spectroscopy and multivariate analysis, with optional fiberoptics multistreaming. The resulting signal can be used to control concentration of such compounds in product to desired levels.
Type:
Grant
Filed:
May 24, 1995
Date of Patent:
January 21, 1997
Assignee:
Ashland Inc.
Inventors:
John B. Cooper, Kent L. Wise, William T. Welch, Michael B. Sumner
Abstract: Horizontal, small diameter cyclones are disclosed. Gas and fines are added tangentially around a clean vapor outlet tube in a cylindrical cyclone. A vortex of solids and some gas passes into a contiguous and axially aligned cylindrical vortex containment means from which solids are withdrawn via a horizontal slot. 0-5 micron particle removal is enhanced. An FCC process uses the cyclones as a third stage separator. An alternative design uses a half pipe extension on the solids outlet to confine the vortex of solids and gas.
Type:
Grant
Filed:
May 2, 1994
Date of Patent:
July 23, 1996
Assignee:
Mobil Oil Corporation
Inventors:
Michael F. Raterman, Christopher G. Smalley
Abstract: A fluidized catalytic cracking (FCC) process and apparatus uses a catalyst stripper with slant trays or shed trays having "downcomers". Downcomers, vertical catalyst/gas contacting elements, provide a vertical, countercurrent region for catalyst/stripping vapor contact. The downcomers improve stripping effectiveness.
Abstract: A cyclone and process for fluidized catalytic cracking of heavy oils is disclosed. Gas and entrained solids are added tangentially around a vapor outlet tube in a cylindrical tube cyclone body. Solids and some gas is withdrawn via a plurality of openings radially and longitudinally distributed in the cylindrical sidewall of the cyclone body. Distributed withdrawal replaces or reduces conventional underflow of solids from an end of cyclone outlet and reduces solids reentrainment. 0-5 micron particle removal is enhanced by reducing eddy formation and particle bouncing near the cyclone sidewall. The device may be used as an FCC regenerator third stage separator.
Type:
Grant
Filed:
April 28, 1994
Date of Patent:
May 7, 1996
Assignee:
Mobil Oil Corporation
Inventors:
John S. Buchanan, Christopher G. Smalley
Abstract: This invention covers a process for converting a feed comprising at least one lower aliphatic alcohol having from 1 to 3 carbon atoms or a corresponding ether of such an alcohol to hydrocarbon products comprising linear olefins. The process comprises contacting the feed in a reaction zone with a catalyst comprising material having a large crystal ferrierite aluminosilicate structure. An effluent is withdrawn from the reaction zone, which comprises linear olefins. Linear olefins may then be separated from the effluent. The aliphatic alcohol having from 1 to 3 carbons is generally methanol and the preferred ether is dimethyl ether. ZSM-35 is the preferred large crystal ferrierite structure of this invention.
Type:
Grant
Filed:
November 17, 1994
Date of Patent:
February 13, 1996
Assignee:
Mobil Oil Corporation
Inventors:
Jose G. Santiesteban, Clarence D. Chang, James C. Vartuli, David H. Olson
Abstract: Aliphatic feeds are converted to olefins and/or aromatics in a multi pressure reactor system. A high pressure first stage reactor generates much or all of the hydrogen needed to reduce catalyst coking in lower pressure downstream reactors. High pressure operation protects catalyst stability in the first reactor, while produced hydrogen helps protect downstream catalyst. Low pressure downstream operation improves yields.
Abstract: A process for catalytic cracking and C3/C4 olefin alkylation with phosphorus stabilized faujasite catalyst is disclosed. Catalytic cracking produces C3 and C4 olefins, which are alkylated using phosphorus stabilized and water activated cracking catalyst. Spent alkylation catalyst may be discharged into the FCC unit.
Type:
Grant
Filed:
March 25, 1994
Date of Patent:
January 2, 1996
Assignee:
Mobil Oil Corporation
Inventors:
Weldon K. Bell, Tracy J. Huang, Rudolph M. Lago, Ying-Yen P. Tsao, D. Duayne Whitehurst
Abstract: A process and apparatus for short contact time fluidized catalytic cracking of heavy oil feed using a reactor with an upflow cat:oil vaporizer and a downflow reactor. Catalyst slip permits efficient mixing and limited conversion in the upflow section, while cracking is completed in the downflow reactor with minimal segregation of catalyst. FCC catalyst with more than 25 wt % Y zeolite content is preferred, and total vapor residence time should be less than 5 seconds.
Abstract: An inertial/filtering separator in a single vessel and FCC process using same as a third stage separator are disclosed. Gas and fines are added tangentially to an annulus formed by a cylindrical insert in a vessel. Gas flows over the insert and down to filters in the vessel. Solids are withdrawn from the base of the annulus and periodically from the filter. Three types of solids collection--inertial, gravity settling and filtration--are practiced in a single vessel.
Abstract: Long chain alkyl substituted naphthalenes are produced by alkylating naphthalene with an olefin or other alkylating agent with at least 6, and usually 12 to 20 carbon atoms, in the presence of an alkylation catalyst comprising a zeolite having both ammonium and protonic species associated with the exchangeable sites of the zeolite. The zeolite is usually a large pore size zeolite such as USY. The presence of both ammonium and protonic species increases selectivity for production of long chain mono-alkyl substituted naphthalenes in preference to more highly substituted products.
Type:
Grant
Filed:
December 27, 1993
Date of Patent:
October 10, 1995
Assignee:
Mobil Oil Corporation
Inventors:
Susan C. Ardito, Henry Ashjian, Thomas F. Degnan, Terry E. Helton, Quang N. Le, Augusto R. Quinones
Abstract: An improved process and apparatus are disclosed for fluidized catalytic cracking of hydrocarbons using a cross-flow or swirl type catalyst regenerator. Instead of a single catalyst withdrawal outlet for regenerated catalyst, multiple catalyst withdrawal points are provided. Use of multiple catalyst outlets, or a continuous radial catalyst outlet, greatly reduces stagnant regions in the bed.
Abstract: A process for reducing NOx emissions and an FCC process using same as a flue gas cleanup stage are disclosed. Gas containing NOx and entrained catalyst fines is passed up through a bed of catalyst at a sufficient velocity to expand and fluidize the catalyst bed. Particulates deposited on the catalyst are abraided or elutriated away by fluidization, preventing fouling of the DeNOx catalyst. A low pressure drop design, with vertical, perforate gas distributors covered by the bed is also disclosed.
Abstract: A process and apparatus for fluidized catalytic cracking (FCC) with cooling of FCC catalyst during regeneration in a baffled heat exchanger attached to the regenerator. The heat exchanger has a vertical baffle defining an inlet and an outlet side. Lift gas added to the outlet side induces flow from the regenerator, around the baffle and back to the regenerator. A symmetrical design, with reversing flow can equalize wear on heat exchanger tubes and permit selected cooling if the heat exchanger outlet is near the regenerated catalyst outlet.
Abstract: A process for multi-stage catalytic cracking is disclosed. A first stage cracks a first feed at atmospheric to 100 psig over a shape selective zeolite to convert from 10 to 90%, by volume, to lighter products rich in iso-compounds which may be used to make ethers. A second feed, which may include 700.degree. F.+ liquid from the selective cracking reaction, is cracked in a catalytic cracking (FCC) unit. Preferably all or some of the products from the shape selective cracking reactor are fractionated in the FCC main column.
Abstract: An apparatus for fluidized transport of solids, e.g., catalyst to a pilot plant FCC unit. Carrier gas flow is generated by compressing a sealed bellows to displace gas and an exit tube attached to the bellows into a solids reservoir. A confinement baffle in the solids reservoir controls solids flow and aids refilling. An auxiliary breather tube with an outlet in the solids reservoir can fluidize solids as the bellows expands.
Abstract: A process for catalytically cracking a heavy feed in a single riser reactor FCC unit, with delayed riser quench and large amounts of shape selective cracking additive is disclosed. The feed is preferably quenched after at least 1 second of riser cracking. The catalyst inventory preferably contains over 3.0 wt % ZSM-5 cystal, in the form of an additive of 12-40% ZSM-5 on an amorphous support. Quenching with recycled LCO is preferred. Delayed quenching, with this catalyst system, produces unexpectedly large amounts of C3/C4 olefins, with little or no increase in coke make.
Type:
Grant
Filed:
May 4, 1992
Date of Patent:
February 14, 1995
Assignee:
Mobil Oil Corporation
Inventors:
Yusuf G. Adewuyi, Peter M. Adornato, David L. Johnson, Gerald L. Teitman
Abstract: A process for fluidized catalytic cracking of heavy feed using a low H.sub.2 S content lift gas in the base of a riser reactor. The lift gas is a recycled, ethylene rich stream obtained by removing H.sub.2 S from a compressed vapor stream intermediate the FCC main column receiver and the gas plant associated with the FCC unit. The low H.sub.2 S lift gas does not increase SO.sub.x emissions from the regenerator as much as a recycled vapor from the FCC main column. As the lift gas is not purified in the gas plant it does not overload it.
Abstract: Oxides of nitrogen (NO.sub.x) emissions from FCC regenerators in complete CO combustion mode are reduced by degrading regenerator performance to increase the coke on regenerated catalyst. High zeolite content cracking catalyst, regenerated to contain more coke, gives efficient conversion of feed and reduces NO.sub.x emissions from the regenerator. Operating with less catalyst, e.g., 30-60% of the normal amount of catalyst in the bubbling dense bed, can eliminate most NO.sub.x emissions while increasing slightly plant capacity and reducing catalyst deactivation.
Type:
Grant
Filed:
October 20, 1992
Date of Patent:
January 17, 1995
Assignee:
Mobil Oil Corporation
Inventors:
Allen R. Hansen, David L. Johnson, Scott A. Stevenson, Paul H. Schipper, Mohsen N. Harandi
Abstract: A fluidized catalytic cracking process and apparatus with an active bed annular spent catalyst stripper is disclosed. An annular catalyst stripper disposed about a riser reactor is separated, by a baffle or fluid flow, into a secondary stripper nearer the catalyst regenerator and a primary stripper on the far side of the annular stripper from the regenerator. Catalyst flows through the primary stripper as a dense bed, to a transport means which lifts catalyst to the inlet of the secondary stripper. The "dead" region on side of annular strippers far from the regenerator is eliminated. Preferably catalyst is added to the primary stripper via cyclone diplegs, and a cyclone is used on the transport outlet.
Type:
Grant
Filed:
September 27, 1993
Date of Patent:
January 10, 1995
Assignee:
Mobil Oil Corporation
Inventors:
David L. Johnson, David H. Parsons, Gerald J. Teitman