Abstract: A silicon rib waveguide that has a silicon nitride cladding layer of predetermined thickness to reduce optical loss of light propagating therethrough. An exemplary embodiment of the waveguide is fabricated by using a silicon-on-insulator structure having a single crystal silicon layer bonded to a silicon wafer with a layer of insulative material. An etch resistant masking layer is deposited on the outer surface of the single crystal silicon layer and patterned to produce vias therein. A RIE etching process is used through the vias in the masking layer to form at least one rib bounded by a pair of parallel trenches. The masking layer is removed and a silicon nitride cladding layer is deposited on the rib side and end walls and on the trenches.

Abstract: An ink jet printhead has an upper substrate containing a reservoir with ink inlet and a lower substrate having a linear array of droplet generating elements and addressing electrodes thereon. At least two layers of polymeric material are serially deposited and patterned over the droplet generating elements and addressing electrodes prior to mating the two substrates. The patterned polymeric layers define an elongated opening containing an array of posts therein and a plurality of channels, each channel containing a droplet generating element. One end of the channels is open to serve as nozzles and the other end is in communication with the elongated opening with the array of posts. After the two substrates are aligned and mated, the reservoir is in communication with the elongated opening, so that the ink from the reservoir is filtered prior to entering the channels by passing between and over the posts in the elongated opening.

Abstract: A liquid ink printer, depositing ink drops to form an image, in multiple printing resolutions, on a recording medium moving along a recording medium path. The liquid ink printer includes a pagewidth printbar, including an array of ink ejecting nozzles spaced at a predetermined resolution, aligned substantially perpendicular to the recording medium path, to eject the ink drops on the recording medium during movement of the recording medium along the recording medium path, a positioning device, coupled to the pagewidth printbar, to position the printbar at a plurality of discrete locations, and a controller, coupled to the printbar and to the positioning device, to cause the positioning device to position the printbar at the plurality of discrete locations as a function of the predetermined resolution.

Abstract: A printhead and method of fabrication thereof provides that the printhead reservoir has substantially the same cross-sectional ink flow area as the total cross-sectional area of the plurality of individual ink channels which interconnect the reservoir with the printhead nozzles. Since the flow area of the reservoir is substantially matched to the total flow area of the channels, the ink capacity of the reservoir is relatively low and the flow rate therethrough during a printing operation is relatively high. The small capacity of reservoir, together with the high ink flow rate therethrough, assures short ink residency time during printing, so that any exsolved air bubbles in the ink are swept away with subsequent ink droplet ejections during a printing operation and thus prevents any air bubbles present from coalescing into larger bubbles which can cause print quality defects.

Abstract: A drive transistor for a high resolution ink jet printhead having a pocket implant in the gate region of the device. The pocket implant enables a reduced source to drain spacing without loss of breakdown voltage. Accordingly, the size of the transistor may be reduced. Alternatively, this device is suitable for addressing 1200 spi resolution printheads. In one embodiment, the pocket implant extends about 1 .mu.m beyond the gate region towards the drain region. Both embodiments produce a graded drift region.

Abstract: An ink jet printhead is disclosed which has a heater plate containing the heating elements and driving circuitry means monolithographically formed on one surface thereof and the ink flow directing channel structure is formed on the heater plate using a layer of patternable polymeric material which, in one embodiment, is exposed using a mask to define the channel pattern then developed and cured. After curing, the patterned channel structure is polished to provide a smooth coplanar surface and a cover plate with an aperture therein is aligned and bonded to the channel structure to complete the printhead. The aperture serves as both ink inlet and a portion of the ink reservoir. The channels are open at one end and serve as the droplet ejecting nozzles, while the other ends are closed and extend beneath the cover plate aperture to provide a baffled portion of the ink reservoir and prevent cross-talk between the ink channels.

Abstract: A droplet-on-demand ink jet printer uses electrostatic tacking of a recording medium, such as paper, to achieve simultaneously precise holding of an aligned recording medium on a dielectric surface of a transport belt, thereby providing precise motion quality of the recording medium relative to the printer's printhead, and improved ink droplet placement on the recording medium. The transport belt is electrostatically charged with a charge of one polarity, so that an electrostatic pressure is generated which precisely holds the recording medium in an aligned position on the transport belt, after it is fed thereon, and concurrently induces a charge of opposite polarity on the ink droplets ejected by the printhead, thereby accelerating the droplets toward the recording medium.

Abstract: A preheater is placed between a supply tray station and a print zone of an ink printer. Power to the preheater is varied so that the preheater is heated to a fist relatively high temperature during the time that the recording medium is advanced from the supply station to the print zone. When the recording medium enters the print zone, the medium is moved at a slower indexing speed, and the power to the preheater is reduced to a second level. The result is a more uniform application of preheat to the recording medium.

Abstract: A method for seriatim feeding and aligning of a plurality of fluid seals spaced apart on a carrier member to a fixed location in a punch mechanism. After each fluid seal is aligned at the fixed location, the carrier member is gripped on opposing sides of the aligned fluid seal by a pair of clamps and, in one embodiment, the clamps lowered with the gripped portion of the carrier member therebetween. A set of parallel needles mounted in a plate located directly beneath the gripped portion of the carrier member penetrate the lowered portion of the carrier member and lift the fluid seal from the carrier member. The removed fluid seal is held atop the needle points for ease of access by a robotic installation mechanism which will pickup and place the fluid seal onto a device, such as an ink jet cartridge.

Abstract: An ink jet cartridge for use in an ink jet printer has replaceable ink supply tanks. The cartridge includes a housing with an integrally mounted printhead, at least one ink pipe connector protruding from a floor thereof, and internal passageways which interconnect the ink pipe connectors and printhead. The replaceable ink supply tanks, one for each color and each ink pipe connector, contain an ink saturated foam or needled felt member, an ink outlet port, and a filter element which covers the ink outlet port. When the ink supply tank is installed in the cartridge housing, the ink pipe connector extends through the outlet port of the tank and deforms the filter element into compressive contact with the foam or needled felt member. Whenever an ink depleted ink supply tank is replaced with a new ink supply tank, a fresh filter element is available for the cartridge, thus preventing degradation of the cartridge filters during the useful life of the cartridge.

Abstract: A method and apparatus for removing or relocating relatively small air pockets from the reservoirs of ink jet printheads through the use of a decompression technique. In one embodiment, an ink jet cartridge, after being filled with ink, is subjected to a relatively high vacuum by being placed in an evacutable container which is connected to a high vacuum source. The container may hold several cartridges for concurrent processing. In another embodiment, an accessory kit may be used to provide the same decompression process while the cartridge is installed in the printer and located at its maintenance station. The accessory kit could be incorporated into the printer.

Abstract: A Release Agent Management (RAM) system for a heat and pressure fuser apparatus utilized for fixing color toner images on substrates such as plain paper and transparency material such as Mylar.TM.. A donor/metering roll arrangement is provided with two oil metering blades, one of which is operative during two modes of operation and the other of which is operative during only one of the two modes of operation. During one mode of operation when color toner images are formed on a substrate such as plain paper, only one of the two blades is utilized. During a second mode of operation when color toner images are created on a transparent substrate such as Mylar.TM., both blades engage the surface of the metering roll so that a lesser amount of oil is ultimately conveyed to the surface of the heated fuser roll.

Abstract: A heat and pressure fuser and Release Agent Management (RAM) systems therefor. The RAM system deposits release agent material on toner images on a substrate such as plain paper. The RAM system includes a rigid metering roll and a pressure roll supported for pressure engagement to form a nip through which a substrate carrying the toner images passes with the toner images contacting the metering roll. Release agent material is applied to the metering roll from a supply with subsequent transfer primarily to the toner images on the substrate.

Abstract: A Nip Forming Fuser Roll (NFFR) fuser. The fuser is constructed to be self-stripping, that is, the roll contacted by the substrate carrying the toner images is fabricated from a relatively thick elastomeric material which under pressure exerted through contact of the nip forming members is sufficiently strained as the substrate passes in and out of the nip that the fuser roll is self-stripping. An external source of energy in addition to an internal source is used for elevating the surface temperature of the fuser roll member contacted by the toner image carrying substrate. A shield is provided for precluding contact of the external heat source by the substrate in the event of a misstrip. The shield which is fabricated from an infrared radiation transmissive polymer material is supported in intimate contact with the heated fuser member to minimize the presence of oxygen for minimizing the possibility of substrate combustion.

Abstract: An improved method for estimating toner usage in digital xerographic printers and copiers. The method is characterized by taking into account digital image dot spreading which results in the area of a pixel not being developed fully and some areas outside of the pixel being developed. Thus, the improved method takes into account the departure of a developed image from an ideal shape (i.e. square). To this end, the improved method compensates for departure of a developed image from an ideal shape. In carrying out the method estimated toner usage is based on pixel groupings rather than simple pixel counting.

Abstract: A pallet system for transporting an item, such as a copier or printer, is described. The system comprises a base with feet and upstanding corner pieces which engage around the feet of an identical base to enable the stacking of pallet systems that are not in use. The item or copier to be secured to the base is retained between a fixed rear support member and an adjustable front support member. Location points are provided on each of the support members for engaging a locating member attached to the copier. The position of the front support member is adjustable by means of a scissor jack which is secured by a jack base to a point near the front of the base of the pallet system. The scissor jack is operated by rotating its operating knob, which includes a torque limiter to limit the torque applied to the copier, thereby enabling the copier to be firmly secured on the pallet without damaging it.

Abstract: A method of fabricating ink jet printheads from channel plates with a low stress integral ink inlet filters and heater plates. The channel plates are obtained from p-type (100) silicon wafers, one surface of which has a lightly doped n-type patterned layer in the form of a screen. In the preferred embodiment, a first etch resistant material is deposited on both surfaces of the wafer and patterned on the surface of wafer opposite the one containing the n-type layer. The patterned first etch resistant material provides a first etch mask with channel and reservoir vias. A second etch resistant material is deposited over the first etch resistant material and patterned on the same wafer surface as the first etch resistant material in order to provide a second etch mask having reservoir vias smaller than the reservoir vias in the first etch mask, but aligned therewithin.

Abstract: A maintenance station for an ink jet printer having a printhead with nozzles in a nozzle face and an ink supply cartridge is mounted on a translatable carriage for concurrent movement therewith. When the printer is in a non-printing mode, the carriage is translated to the maintenance station located outside and to one side of a printing zone, where various maintenance functions are provided depending upon the location of the carriage mounted printhead within the maintenance station. The printhead nozzle face is cleaned by at least one wiper blade as the printhead enters and leaves the maintenance station. Adjacent the wiper blade is a location for collecting nozzle-clearing ink droplets, followed by a capping location where a carriage actuatable cap moves into sealing engagement with the printhead nozzle face and surrounds the nozzle to provide a controllable environment therefor. A vacuum pump is interconnected to the cap by flexible hose with an ink separator therebetween.

Abstract: A translatable information transfer device, such as ink jet printhead, is stepwise advanced by a mechanism consisting of a lead screw axially spring biased at one end, cam surface provided at the other end of the lead screw, fixed cam follower which engages the cam surface, and a carrier for the information transfer device mounted on the lead screw with cooperating internal threads. Rotation of the lead screw does not advance the carrier having the information transfer device until after one complete revolution of the lead screw, whereupon the cam surface and cam follower permit the information transfer device to axially advance a predetermined distance, such as, for example, one printing swath.

Abstract: A wiper blade cleaning system has two polyurethane wiping blades of unequal lengths, but which are otherwise identical. The blades are releasably mounted in slots on a planar surface of a fixed structural member. The mounted blades are parallel and spaced apart a predetermined distance. The positioning of the blades is dependent on the order in which they must act on the nozzle face of the printhead as it leaves the priming station, so that the shorter blade cleans first. The shorter blade is stiffer because of its shorter length and serves to remove ink efficiently off of the printhead nozzle face. However, when cleaning a non-coplanar nozzle face, small amounts of ink collected on the shorter blade cleaning edge may be deposited in crevices or other discontinuities on the non-coplanar nozzle face. The longer blade is more compliant because of its added length and follows in the wake of the shorter blade to remove the last vestige of ink left by the stiffer, shorter blade.