Patents Represented by Attorney, Agent or Law Firm Robert F. Dropkin, Esq.
  • Patent number: 6537393
    Abstract: A nickel base alloy for high temperature thermal processing hardware requiring ultra-low spallation and metal loss rates in oxidizing and nitriding atmospheres for use in wire mesh belting, thermocouple sheathing, resistive heating elements, heat sensing cables, furnace internals and like hardware. The compositional range of the alloy is 15.0-23.0 % Cr, 0.5-2.0 % Si, 0.0-4.0% Mo, 0.0-1.2 % Nb, 0.0-3.0 % Fe, 0.0-0.5 % Ti, 0.0-0.5 % Al, 0.0-0.3 % Mn, 0.0-0.1 % Zr, 0.0-0.06 % Ce, 0.005-0.025 % Mg, 0.0005-0.005 % B, 0.005-0.3 % C, 0.0-20.0 % Co, balance Ni. The alloy possesses a high degree of hot and cold workability, phase stability and strength retention at elevated temperatures.
    Type: Grant
    Filed: August 29, 2001
    Date of Patent: March 25, 2003
    Assignee: INCO Alloys International, Inc.
    Inventors: Norman C. Farr, Gaylord D. Smith
  • Patent number: 6491769
    Abstract: A high strength, corrosion resistant Cr—Co—Ni base alloy for long-life service at 530° C. to 820° C. containing in % by weight about 23.5-25.5% Cr, 15.0-22.0% Co, 0.2-2.0% Al, 0.5-2.5% Ti, 0.5-2.5% Nb, up to 2.0% Mo, up to 1.0% Mn, 0.3-1.0% Si, up to 3.0% Fe, up to 0.3% Ta, up to 0.3% W, 0.005-0.08% C, 0.01-0.3 % Zr, 0.001-0.01% B, up to 0.05% rare earth as misch metal, 0.005-0.025% Mg plus optional Ca, balance Ni including trace additions and impurities. The alloy provides a combination of strength, ductility, stability, toughness and oxidation/sulfidation resistance so as to render the alloy range uniquely suitable for engineering applications where oxygen/sulfur-containing atmospheres are life limiting, in applications such as exhaust valves for diesel engines and in tubes for coal-fired steam boilers.
    Type: Grant
    Filed: August 29, 2001
    Date of Patent: December 10, 2002
    Assignee: Inco Alloys International, Inc.
    Inventors: Gaylord D. Smith, Brian A. Baker
  • Patent number: 6372181
    Abstract: A low cost, highly heat and corrosion resistant alloy useful for the manufacture of diesel engine components, particularly exhaust valves, comprises in % by weight about 0.15-0.65% C, 40-49% Ni, 18-22% Cr, 1.2-1.8% Al, 2-3% Ti, 0.9-7.8% Nb, not more than 1% Co and Mo each, the balance being essentially Fe and incidental impurities. The Ti:Al ratio is ≦2:1 and the Nb:C weight % ratio is within a range of 6:1 and 12:1. Ta may be substituted for Nb on an equiatomic basis.
    Type: Grant
    Filed: August 22, 2001
    Date of Patent: April 16, 2002
    Assignee: INCO Alloys International, Inc.
    Inventors: Michael G. Fahrmann, Gaylord D. Smith
  • Patent number: 6315846
    Abstract: A heat treatment for hot or cold worked 725 corrosion resistant Ni-base alloys to increase the room temperature yield strength of the material to above about 140 ksi (965 MPa). The material is useful for oil patch and gas turbine applications. The process includes annealing the material at about 1825° F. (996° C.) for about 1.5-4 hours, age hardening the material at about 1400° F. (760° C.) for about 3.0 to 10.5 hours to precipitate double gamma prime, furnace cooling the material about 50° F. (28° C.) to 100° F. (56° C.) per hour and heat treating the material at about 1200° F. (649° C.) for about 4.0 to about 12.5 hours.
    Type: Grant
    Filed: March 2, 2000
    Date of Patent: November 13, 2001
    Assignee: Inco Alloys International, Inc.
    Inventors: Edward Lee Hibner, Sarwan Kumar Mannan
  • Patent number: 6287398
    Abstract: A high strength nickel-base alloy consisting essentially of, by weight percent, 50 to 60 nickel, 19 to 23 chromium, 18 to 22 iron, 3 to 4.4 aluminum, 0 to 0.4 titanium, 0.05 to 0.5 carbon, 0 to 0.1 cerium, 0 to 0.3 yttrium, 0.002 to 0.4 total cerium plus yttrium, 0.0005 to 0.4 zirconium, 0 to 2 niobium, 0 to 2 manganese, 0 to 1.5 silicon, 0 to 0.1 nitrogen, 0 to 0.5 calcium and magnesium, 0 to 0.1 boron and incidental impurities. The alloy forms 1 to 5 mole percent Cr7C3 after 24 hours at a temperature between 950 and 1150° C. for high temperature strength.
    Type: Grant
    Filed: December 9, 1998
    Date of Patent: September 11, 2001
    Assignee: Inco Alloys International, Inc.
    Inventors: Gaylord Darrell Smith, Norman Farr, Brian Allen Baker
  • Patent number: 6258317
    Abstract: An ultra supercritical boiler tubing alloy characterized by a microstructure stabilized and strengthened for 375 bar/700° C. steam, in weight percent, service and alloyed to resist coal ash/flue gas corrosion for 200,000 hours consisting of 10 to 24 cobalt, 22.6 to 30 chromium, 2.4 to 6 molybdenum, 0 to 9 iron, 0.2 to 3.2 aluminum, 0.2 to 2.8 titanium, 0.1 to 2.5 niobium, 0 to 2 manganese, 0 to 1 silicon, 0.01 to 0.3 zirconium, 0.001 to 0.01 boron, 0.005 to 0.3 carbon, 0 to 4 tungsten, 0 to 1 tantalum and balance nickel and incidental impurities.
    Type: Grant
    Filed: June 19, 1998
    Date of Patent: July 10, 2001
    Assignee: Inco Alloys International, Inc.
    Inventors: Gaylord Darrell Smith, Shailesh Jayantilal Patel, Norman Charles Farr
  • Patent number: 6242113
    Abstract: A nickel, chromium, iron alloy for use in producing weld deposits. The alloy comprises, in weight percent, about 27 to 31.5 chromium; about 7 to 11 iron; about 0.005 to 0.05 carbon; less than about 1.0 manganese, preferably 0.30 to 0.95 manganese; about 0.60 to 0.95 niobium; less than 0.50 silicon, preferably 0.10 to 0.30 silicon; 0.01 to 0.35 titanium; 0.01 to 0.25 aluminum; less than 0.20 copper; less than 1.0 tungsten; less than 1.0 molybdenum; less than 0.12 cobalt; less than 0.10 tantalum; less than about 0.10 zirconium, preferably 0.002 to 0.10 zirconium; less than about 0.01 sulfur; less than about 0.01 boron, preferably 0.001 to 0.01 boron; less than about 0.02 phosphorous; and balance nickel and incidental impurities.
    Type: Grant
    Filed: June 10, 1999
    Date of Patent: June 5, 2001
    Assignee: Inco Alloys International, Inc.
    Inventor: Samuel D. Kiser
  • Patent number: 5997809
    Abstract: An alloy resistant to carburization and high temperature oxidation. The alloy consists essentially of, by weight percent, 27 to 35 chromium, 0 to 7 iron, about 3 to 4.4 aluminum, 0 to 0.4 titanium, 0.2 to 3 niobium, 0.12 to 0.5 carbon, 0 to 0.05 zirconium, 0.002 to 0.05 total cerium and yttrium, 0 to I manganese, 0 to I silicon, 0 to 0.5 calcium plus magnesium, 0 to 0.1 boron and balance nickel plus incidental impurities.
    Type: Grant
    Filed: December 8, 1998
    Date of Patent: December 7, 1999
    Assignee: Inco Alloys International, Inc.
    Inventors: Gaylord Darrell Smith, Norman Farr, Brian Allen Baker
  • Patent number: 5945067
    Abstract: The alloy consists of an age hardenable-corrosion resistant alloy useful for oil and gas applications that require resistance to low-level sour gas conditions. This alloy contains, by weight percent, 20 to 36 nickel, 18 to 25 chromium, 1 to 8 molybdenum, 1.2 to 4 titanium, less than 0.5 aluminum, 0.001 to 0.5 carbon, less than 1.5 niobium, less than 10 manganese, less than 5 copper, less than 4 cobalt, less than 0.1 total calcium, cerium and magnesium, 0 to 0.01 boron and balance iron and incidental impurities and deoxidizers.
    Type: Grant
    Filed: October 23, 1998
    Date of Patent: August 31, 1999
    Assignee: Inco Alloys International, Inc.
    Inventors: Edward Lee Hibner, William Lawrence Mankins, Rickey Dale Corn