Abstract: An apparatus for producing mineral fibers by low pressure air fiberization having a housing defining a substantially toroidal air chamber formed of a forward vertical wall and having a substantially circular central opening, an annular slot provided around the central opening, and an air inlet provided at a portion of the chamber. A cup-form spinner is mounted on a substantially horizontally oriented shaft arranged to be rotated. The spinner is mounted in front of the forward wall of the plenum and with the open end facing the forward wall. A duct is provided to direct molten slag into the spinning cup which ejects molten slag into an air stream emitted from the annular slot of the chamber, thereby producing mineral fiber of excellent quality.

Abstract: A relocatable wall mounting system is disclosed making use of a half-clip which, when mounted adjacent to a like half-clip at the abutting edges of wallboard panels, forms a spring clip attachment for engaging a slot in a support member to attach the panels to the support member. The half-clip has: a first shoulder section adaptable to be driven into the end of the wallboard panel; a base section extending from the shoulder section; a second shoulder section connected to the base section and extending in the direction of the end to be driven into the panel; and a curved spring arm extending outwardly and curving arcuately in the direction of the end to be driven into the panel.

Abstract: A structure comprising by-pass doors each having a frame and a panel mounted within the frame, the doors being suspended from a track by means of hangers each having a roller pivotally mounted at one end thereof supported and guided on a track, the hanger comprising a mounting shank engaged in a channel of the door frame with an elongate slot provided in the shank having a screw disposed within the slot and engaged in an aperture provided in the door frame, thereby adjustably securing the hanger to the door frame.

Abstract: Disclosed is a gypsum wallboard panel having kerfing in opposing edges thereof which extends substantially the length of the edges but terminates prior to the corners of the panel a distance sufficient to prevent weakening of the corners of the panels.

Abstract: A compact nestable air filter of generally rectangular form comprising a frame formed of an integral suitable cut and scored blank of paperboard, which, when assembled, comprises planar frame members engaging a substantially sheet-form filter element therebetween, and having flared frame members disposed at an angle of less than 180.degree. permitting a plurality of completed filters to nest within each other, thereby reducing the bulk of the plurality of filters. The end portions of the flared frame members may be connected together by several means, including glue flaps hingedly connected to one frame member and adhesively affixed to an adjacent member. In an improved embodiment the planar frame members on the bottom or downstream side of the filter are provided with an integral perforated cover sheet for retaining the filter element in place when subjected to an air current. The flared frame members are provided with edge panels interconnecting the upper and lower panels forming the frame members.

Abstract: A pipe anchor bracket member is disclosed. The pipe anchor bracket, when engaged with a like member, forms a means for attaching pipes to other structures. The bracket member has a body section with a portion thereof curved to accommodate the outside surface of the pipe to be supported. The body portion terminates at one end in a flange having an outside locking surface and terminates at the other end in a curved flange having an inside locking surface adapted to engage in a locking manner the outside locking surface of a like member with the curved flange having a tab thereon adapted to secure the member to a like member with a pipe therebetween. The body section has extending therefrom means for securing the member to a supporting structure.

Abstract: An improved water-resistant cementitious composition and products made therefrom are provided by forming an aqueous cementitious slurry, as for example of calcined gypsum and adding to the slurry a composition in the form an aqueous emulsion of asphalt and wax, a minor proportion of polyvinyl alcohol and a minor proportion of a borate compound, that is, one having an anion comprising boron and oxygen, as for example borax. The slurry is set in conventional manner by heating and drying. The resulting product has a high degree of water-resistance while utilizing less asphalt and wax composition than required with conventional asphalt-wax emulsions thereby accomplishing a large savings in raw material costs. Additionally, the use of a small amount of the borate compound permits a smaller amount of the relatively expensive polyvinyl alcohol to be used without a reduction in the water-resistance of the final product.

Abstract: A method of making phosphoric acid and gypsum through a precipitated phosphate intermediary which comprises mixing a precipitated dicalcium phosphate with a highly dispersed reaction admixture of sulfuric acid and phosphoric acid, at a temperature between about 25.degree. and 80.degree. C; and withdrawing and separating phosphoric acid containing up to about 45% or more P.sub.2 O.sub.5 and gypsum containing generally less than 0.25% P.sub.2 O.sub.5. The resultant gypsum is highly filterable and very low in occluded phosphate value. Preferably, the process involves first obtaining a weak phosphoric acid solution from and by leaching as-mined phosphate mineral containing material to obtain the precipitated dicalcium phosphate; and then converting the precipitated phosphate by the process to the strong phosphoric acid solution.

Abstract: A fire resistant and weathering resistant shingle or surface covering material ecologically desirable in its utilization of disposable glass is disclosed. The shingle has an asphalt coating with specified characteristics, and the asphalt coating contains from 10 to 55% by weight granular glass and preferably a combination of granular glass and non-glass granular mineral filler a major portion of which is granular glass, with each having a specified particle size distribution.A process is disclosed for producing a fire-resistant shingle or surface covering. The process includes saturating a felt base with a bitumen, admixing asphalt with granular glass and preferably with a specified combination of granular glass and non-glass granular mineral filler of specified characteristics, and then coating at least one side of the saturated felt with the filled asphalt.

Abstract: Naturally occurring or man-produced calcium sulfate dihydrate is subjected to a process which involves concomitant flash calcination, utilizing co-current contact of the gypsum with a gaseous heat source, and self-comminutation to produce the insoluble calcium sulfate anhydrite in relatively pure and finely comminuted form without the use of specially-sized feed rock and extensive mechanically motivated grinding of the product required by prior means known in this art.

Abstract: A method of treating barren earthen areas for inhibiting air and sun spoilation is disclosed, the method comprising forming an aqueous slurry of calcium sulfate hemihydrate with a small amount of defoamer using a quantity of water about 25-56% above normal consistency, the hemihydrate particles having a surface area of about 4,000-16,000 square centimeters per gram; and spraying the slurry onto the barren area to form a set, substantially air-impermeable covering to the barren area that will substantially exclude outside air from the area. The method is particularly applicable to controlling burning coal spoils and inhibiting spontaneous combustion of coal refuse banks.

Abstract: A carrier for a ball such as a baseball adapted to be mounted on a bicycle, the carrier being formed of a single integral piece of wire generally in the form of a Figure - 8, having a large lower loop converging to a constriction, and then diverging and terminating in a smaller upper loop. The carrier is bent to correspond to the spherical surface of the ball, with the smaller loop clamping the ball against the larger loop and maintaining the ball in place. An integral pair of eyes are provided at the ends of the larger loop for mounting on an object such as a bicycle.

Abstract: A support runner for use in suspended ceiling grid systems is disclosed with the support runner being useful in ceiling systems having an exposed flange for decorative purposes. The support runner comprises: a lower decorative trim member; an upper inverted T-runner; and, an intermediate spline member. The decorative trim member has a decorative lower surface and an engageable upper surface. A spline member is engaged about the engageable upper surface of the decorative trim and extends substantially along the full length of the decorative trim. The upper surface of the spline is an engageable slot. An inverted T-runner is supportingly engaged to the engageable upper surface slot of the spline and extends along the spline a distance sufficiently less than the length of spline and trim members to accommodate heat expansion distortion of the inverted T-runner.

Abstract: A composition for accelerating the setting of an aqueous calcined gypsum slurry, the composition comprising finely ground calcium sulfate dihydrate and a lignosulfonate. The composition, when added to an aqueous calcined gypsum slurry, accelerates the setting process and shortens the set time period as determined by the temperature rise set test procedure. The composition is useful for making gypsum wallboard.

Abstract: A specially prepared paper bond liner, gypsum wallboard, and gypsum wallboard process which bonds the liner to the core by an adhesive confined to the paper-core interface, the adhesive comprising certain starches placed on the bond liner in their raw state.

Abstract: A filler for a mica-free joint compound, comprising by-product gypsum having a mean particle size between about 11 and about 12 microns, a percentage by weight of particles smaller than 1 micron of between about 5 and about 6.5, and a packed dry bulk volume no greater than about 93 cc. per 100 grams.

Abstract: A clip and the assembly of the clip with a structural member and insulative layers, the clip being releasibly self-attached to projecting edge portions of the member so as to have two impaling projections for impaling the layers.

Abstract: A method for making an article such as a chair seat or the like is disclosed with the method including: attaching a rigid insert to one-half of a mold with an air permeable material extending from between the rigid insert and the mold outward toward the edges of the first half of the mold; inserting a liquid foamable reaction mixture into the cavity of a second half of the mold, placing the two mold halves together with the air permeable material extending from the cavity of the mold to the exterior thereof; allowing the reaction mixture to cure and form a rigid hard structure throughout while expanding around the sides of the rigid insert; and removing the finished article from the mold.

Abstract: An apparatus for monitoring the output of a fiber cutter arranged to cut long fiber roving strands into short clippings and to feed the clippings into a slurry-containing mixer, the monitoring apparatus having a plurality of rotatably mounted assemblies each comprising a rotating shaft and a plurality of arms mounted thereon. During normal operation the fiber clippings fall through the moving arms and into an apparatus wherein the fibers are mixed into a slurry, such as a calcined gypsum slurry. Malfunction of the cutting apparatus resulting in the discharge of long fiber strands causes entanglement of the fiber strands with the moving arms, thereby causing rotation of the assemblies to discontinue and actuating an alarm and automatic switches, thereby rendering the entire apparatus inoperative and preventing serious entanglement of the mixing and conveying apparatus which could result in long shut-down periods.

Abstract: A quickly assembled door frame formed of sheet metal and having a generally U-shaped cross-section, one of the frame members being adapted to mount a hinge having a portion embossed to provide a recess to receive a plate of the hinge, a plurality of slots provided in a side wall, and a hinge anchor plate having engagement tabs adapted to be inserted into the slots and having threaded apertures adapted to engage screws engaging the hinge plate and passing through apertures provided in the frame member. In an improved embodiment secondary embossments are provided in the frame member defining alignment channels, and the hinge anchor plate is provided with guide tabs adapted to be received within channels, thereby maintaining the engagement tabs of the hinge anchor plate in engagement with the inner wall of the primary embossment.