Abstract: Method for spectroscopically monitoring resin applied to a planar surface of veneer-wood sheets during travel in an assembly line. Spectroscopic instrumentation for monitoring applied resin is calibrated by measurements of predetermined resin applications to reference-test-samples, so as to provide a pre-determined relationship enabling monitoring of applied resin, during commercial production of a veneer-wood product using the visible light spectrum and near infrared extending to 2500 nm. Monitoring of selected radiation absorbance by the applied resin is carried out by spectroscopic measurement of non-absorbed electromagnetic radiation, as reflected back by the wood-veneer matrix; selected wavelengths are utilized for determining average resin-weight per designated surface area of a sheet.

Abstract: Process for calibration of spectroscopic instrumentation for non-invasive monitoring of resin-loading of furnish-type wood materials, such as particles or fibers for particleboard or medium density fiberboard, respectively. Selection of ranges of wavelengths within a 350 nm to 2500 nm region by providing selection of spectrometers and sensors for wavelength ranges of 350–1000 nm, 1000 to 1800 nm, 1000 to 2500 nm, and 400 to 2200 nm, for use by engineered-wood manufacturing installations. Resin-loaded wood material is exposed to selected VIS/NIR energy and monitored as it moves on-line in relation to calibrated spectroscopic instrumentation; a sensor collects non-absorbed radiation energy reflected by the wood materials. Measurements are processed, in relation to pre-established calibration data, to determine whether the resin-loading is within manufacturing objectives; monitoring and feedback are used to maintain desired specifications.

Abstract: Method for spectroscopically monitoring resin applied to a planar surface of veneer-wood sheets during travel in an assembly line. Spectroscopic instrumentation for monitoring applied resin is calibrated by measurements of predetermined resin applications to reference-test-samples, so as to provide a pre-determined relationship enabling monitoring of applied resin, during commercial production of a veneer-wood product using the visible light spectrum and near infrared extending to 2500 nm. Monitoring of selected radiation absorbance by the applied resin is carried out by spectroscopic measurement of non-absorbed electromagnetic radiation, as reflected back by the wood-veneer matrix; selected wavelengths are utilized for determining average resin-weight per designated surface area of a sheet.

Abstract: Process for calibration of spectroscopic instrumentation for non-invasive monitoring of resin-loading of furnish-type wood materials, such as particles or fibers for particleboard or medium density fiberboard, respectively. Selection of ranges of wavelengths within a 350 nm to 2500 nm region by providing selection of spectrometers and sensors for wavelength ranges of 350-1000 nm, 1000 to 1800 nm, 1000 to 2500 nm, and 400 to 2200 nm, for use by engineered-wood manufacturing installations. Resin-loaded wood material is exposed to selected VIS/NIR energy and monitored as it moves on-line in relation to calibrated spectroscopic instrumentation; a sensor collects non-absorbed radiation energy reflected by the wood materials. Measurements are processed, in relation to pre-established calibration data, to determine whether the resin-loading is within manufacturing objectives; monitoring and feedback are used to maintain desired specifications.

Abstract: Calibrating near infra red (NIR) spectroscopic instrumentation for quantitative measurement of resin-loading of prepared wood materials, as moving in an assembly-forming line, for subsequent pressing under heat and pressure for manufacture of engineered-composite wood product. Feedback of measured data of resin-loading, during in-line assembly operations, enables maintaining consistent resin-loading and optimizes resin usage. Calibration of NIR spectroscopic instrumentation can be carried out on equipment simulating in-line movement of pre-established reference-source test-samples; or, can be carried out during on-line movement of wood-material test samples. The developed calibration method removes absorptive effects at wavelengths for constituents other than resin, such as the moisture content of the wood-materials and of the resin, while maintaining accurate and prompt NIR spectroscopic measurements of resin-loading in a continuous assembly line.

Abstract: Flat-rolled steel strip, free of surface iron oxide, is provided with a corrosion-protection metallic coating on both surfaces, followed by continuous-line polymeric coating operations in which a single surface is pre-treated so as to activate that surface for adhesion of molten extruded thin-film polymeric material for in-line travel. Polymeric materials are formulated to provide maleic-anhydride modified polypropylene, which is melted and pressurized for extrusion as a molten thin-film tie-layer for first contacting that activated surface; and, thin-film intermediate and finish layers are each formulated to contain a selected percentage of polybutylene; which are extruded as molten films in overlaying relationship to said first contacting tie-layer.

Abstract: Cold-reduced flat-rolled low carbon steel strip is surface cleansed of ferromagnetic contaminants including iron fines, iron oxide particulate and associated debris which result from gauge-reduction operations. Such ferromagnetic contaminants are permanently removed from the strip steel hot-dip galvanizing system by dynamically concentrating such contaminant which are flushed to a magnetically-assisted particle separation container, formed from paramagnetic sheet material, which retains such contaminants, while cleansing solution at a desired purity level, is returned to the surface cleansing system; with sedimentation tank means providing for diminishing waste disposal concerns by separating sludge and recycling liquid.

Abstract: Multiple early-load-release evaluations of sterilizing effectiveness for both “dry” and “wet” sterilizer loads, are made available by selective spectroscopic quantitative measurements of peak absorption of electromagnetic radiation, in selected UV and visible-light wavelength spectra developed for evaluating thermally-responsive change, in a fluid-state indicator material, which is correlated with the sterilizing effect of a selected cycle on bacterial spores of a sterilizer load. Biological evaluation of sterilizing effectiveness is made available with the same test devices, free of the risk of contamination, by measuring peak absorption of electromagentic radiation at developed wavelength spectra which evaluate pH change, if any, due to spore-growth, or the absence thereof, following a predetermined spore incubation period subsequent to completion of the thermal sterilizing cycle.

Abstract: Thermal sterilization indicator process, apparatus and test indicator product which enable indication of microbial sterility achieved during a thermal sterilizer cycle by measuring visible light absorption due to chemical change in an encapsulated liquid indicator material, including measurements taken when a thermal sterilizer cycle is completed without a time delay requirement for spore growth, and in which the liquid indicator material includes a growth nutrient and microbes, so as to enable verification of achieved microbial sterility by measurement of the liquid indication subsequent to an incubation period following completion of the thermal sterilizer cycle.

Abstract: Method and apparatus are disclosed for fabricating a one-piece can body, with profiled closed end, from flat rolled steel of selected thickness gauge and tensile strength. Such steel substrate is electrolytically metal plated to facilitate sidewall ironing into an elongated sidewall can body for pressurized beverage packs. An axially-recessed bead is formed in the endwall of a drawn cup by pulling sidewall metal for movement into such endwall. That preformed bead being symmetrically positioned in the drawn cup such that a bodymaker redraw of the drawn cup positions sheet metal of the preformed bead so as to constitute a closed end angled portion, which extends from a circular configuration base support toward contiguous sidewall.

Abstract: Methods and apparatus enabling simultaneous electrolytic tinplating of bottom and top surfaces of continuous-strip flat-rolled steel substrate while moving in the direction of its length, are disclosed. Both surfaces are plated in a first cell of a multi-cell horizontally-oriented tinplating line. The stannous ion plating source and the source of electrical power, for each surface, differ. Tin pellets for an upper surface anode are confined in a solution-permeable material confined, within an electrically-conductive lining. Dissolution of surface iron from the steel strip is substantially eliminated, improving the stannous ion plating solution quality, eliminating requirements for harmful additives, and increasing the variety of electrolytically tinplated continuous-strip steel products and processes.

Abstract: Cold-reduced flat-rolled low carbon steel strip is surface cleansed of iron fines, iron oxide particulate and associated debris which result from cold-reduction operations. Such ferromagnetic contaminants are permanently separated from the strip steel production and finishing system by continuous regenerative processing of alkali cleansing solution, in which contaminants are continuously filtered and concentrated and are flushed from a continuous-flow filtering apparatus for magnetically-assisted separation of such contaminants which are retained for complete and permanent disposal from the system, providing uniform cleansing solution, on a continuing basis, free of large-volume periodic dumping of contaminated solution, and free of interruption of operations for surface cleansing purposes.

Abstract: Processing steps and tooling (FIGS. 5-7, 10-13 and 14-16) of the invention enable replacement of prior practice rivet button processes [FIGS. 3(a)-(d)] which progressively decreased unitary rivet button sheet metal thickness gauge so as to preclude use of thinner-gauge sheet metal (about 50 to 70 #/bb) rigid flat-rolled steel due to surface cracking (FIG. 4). Flat-rolled steel and rigid aluminum alloy sheet metal can be selected in new thickness gauges and preferred characteristics for container manufacture through use of the disclosed process [FIGS. 8(a)-(c)], which helps to achieve a major portion of desired rivet button height with only a minor decrease in starting thickness gauge [FIGS. 9(a) and (b)] to enable achieving desired final rivet button height with substantially uniform rivet button sheet metal thickness of greater than seventy-five percent of starting thickness gauge.

Abstract: New technology for fabricating a one-piece cup-shaped can body which is formed free of side wall ironing from can stock comprising flat-rolled sheet metal substrate precoated with protective organic coating and forming lubricant. A plurality of successive diameter-reduction operations are carried out on a planar blank and cup-shaped work product during which side wall height is increased and side wall substrate is decreased in thickness to provide controlled uniformity in side wall substrate thickness over about 85% to about 95% of side wall height for such can body. The fabricating tooling provides for a preselected clearance between a punch peripheral wall and a die cavity internal wall in each of such plurality of diameter-reduction operations to achieve a desired decrease in side wall thickness as the precoated substrate is moved into a die cavity by relative movement of its respective punch.

Abstract: Combinations of inorganic corrosion-protection, passivating chemical treatment, and selected organic-type coatings of flat-rolled mild steel of selected thickness gauge and mechanical properties, provide for fabrication of composite-coated unitary sheet metal structures for lightweight and durable roof covering. Weathertight features with provisions for subsurface air circulation, free of liquid from precipitation, are provided by fabricating interfitting slot configurations on four linear sides of a viewable tab portion. Methods of fabrication provide for ease of assembly while providing configurations which compensate for barriers to entry of liquids where linearly-extending slots interfit during horizontally-extended assembly, and provide a horizontally-oriented appearance for viewable tab portions throughout a horizontally-extended assembly of unitary flat-rolled sheet metal roof covering structures.

Abstract: Method and apparatus for controlling stirring of molten metal(24) during processing in a metallurgical vessel(20), free of mechanical-contact with the molten metal(24). Efficiencies of metal processing and improvements in metallurgical properties are achieved by selecting configurations and placement of interacting apparatus(40), and by controlling electromagnetic field characteristics. Apparatus(40) can be retrofitted to an existing vessel and a reduction in vessel maintenance results from a decreased rate of slag buildup during usage.

Abstract: Single station apparatus and processing procedures for packaging production-tonnage coils of flat-rolled sheet metal so as to provide protection from (i) packaged atmosphere, (ii) ambient atmosphere, and (iii) changing ambient atmospheric conditions. Such coil is positioned centrally of such single station apparatus for integrated polymeric stretch-film encapsulation of such wound coil and for securing such coil to a pallet. A centrally-located support of such structure enables pivotal circumscribing movement of a power-driven source of polymeric stretch-film with provisions for control of stretch-film tension. A pallet-mounted sheet metal coil, with its central axis vertically-oriented and with bottom and top planar surfaces protected, is circumferentially wound free of any requirement for movement of pallet or coil so as to encapsulate such coil, in effect, providing hermetic sealing of the coil. And the encapsulated coil is affixed to such pallet by continuous-length polymeric stretch-film wrapping.