Abstract: A diamond coated elongate rotary cutting member and method of making the same. The cutting member includes an axially forward cutting surface, a flute and a fluted land. The cutting member comprises a substrate with hard grains bonded together with a metallic binder. The substrate has a first substrate region that presents an irregular surface so as to define the axially forward cutting surface and the fluted land. The first substrate region contains relatively large hard grains near the surface thereof that are larger in size than the hard grains in the interior of the substrate. A diamond coating is on the surface of the first substrate region. The substrate has a second substrate region that defines the flute.

Abstract: A cartridge-type milling cutter is provided having a cartridge mounting mechanism that resists the centrifugal load applied to the cartridges at high rotational speeds. The milling cutter includes a generally cylindrical cutter body, at least one replaceable tool cartridge having a trailing face, and a leading face having a cutting insert for cutting a workpiece, and a mounting mechanism for detachably securing the tool cartridge onto the cutter body. The mounting mechanism includes a recess in the cutter body for receiving the cartridge that includes a radially canted wall for providing dovetail-type resistance to radial movement of the cartridge, and at least one compressively loaded set screw in the cutter body for compressively engaging the leading face of the cartridge in order to seat and retain it within the recess. During the operation of the cutter, the centrifugal load is substantially borne by the combination of the radially canted wall and the set screw.

Abstract: A method of, and apparatus for, treating an elongate rotary tool that presents a sharp cutting edge are described. The method includes the steps of emitting under pressure from a nozzle an abrasive fluid stream comprising an abrasive grit entrained in a fluid; and impinging the abrasive fluid stream against the sharp cutting edge of the elongate rotary tool for a preselected time so as to transform the sharp cutting edge into a relatively uniformly honed edge. The apparatus includes a rotatable fixture that releasably holds the elongate rotary tool. A nozzle that emits under pressure an abrasive steam. The nozzle and the elongate rotary tool are relatively moveable so that the abrasive stream impinges the entire length of the sharp cutting edge.

Abstract: An angle spindle attachment for a vertically movable spindle unit is provided for rotating a cutting tool in a generally horizontal orientation. The attachment includes a spindle assembly having a drive train that is mechanically independent from the drive train of the vertically movable spindle unit, and a connector block for detachably connecting the spindle assembly at a transverse angle with respect to the vertically movable spindle unit. The connector block may include an angular adjustment mechanism that allows the spindle assembly to be oriented at an angle above or below the horizontal, as well as a rotational adjustment assembly that allows the spindle assembly to be pivotally adjusted about the axis of rotation of the vertically movable spindle unit.

Abstract: Methods for making, methods for using and articles comprising cermets, preferably cemented carbides and more preferably tungsten carbide, having at least two regions exhibiting at least one property that differs are discussed. Preferably, the cermets further exhibit uniform or controlled wear to impart a self-sharpening character to an article. The multiple-region cermets are particularly useful in wear applications. The cermets are manufactured by juxtaposing and densifying at least two powder blends having different properties (e.g., differential carbide grain size or differential carbide chemistry or differential binder content or differential binder chemistry or any combination of the preceding).

Abstract: Methods for making, methods for using and articles comprising ferromagnetic cermets, preferably cemented carbides and more preferably tungsten carbide, having at least two regions exhibiting at least one property that differs are discussed. The multiple-region cermets are particularly useful in wear applications. The cermets are manufactured by juxtaposing and densifying at least two powder blends having different properties (e.g., differential carbide grain size or differential carbide chemistry or differential binder content or differential binder chemistry or differential magnetic saturation or any combination of the preceding). Preferably, a first region of the cermet comprises a first hard component having a prescribed binder content and a first magnetic saturation and a second region, juxtaposing or adjoining the first region, comprising a second binder content different than the binder content of the first region and a second magnetic saturation different than that of the first region.

Abstract: Methods for making, methods for using and articles comprising cermets, preferably cemented carbides and more preferably tungsten carbide, having at least two regions exhibiting at least one property that differs are discussed. Preferably, the cermets further exhibit a portion that is binder rich and which gradually or smoothly transitions to at least a second region. The multiple-region cermets are particularly useful in compressively loaded application wherein a tensile stress or fatigue limit might otherwise be excessive for monolithic articles. The cermets are manufactured by juxtaposing and densifying at least two powder blends having different properties (e.g., differential carbide grain size, differential carbide chemistry, differential binder content, differential binder chemistry, or any combination of the preceding).

Abstract: Methods for making, methods for using and articles comprising cermets, preferably cemented carbides and more preferably tungsten carbide, having at least two regions exhibiting at least one property that differs are discussed. Preferably, the cermets further exhibit uniform or controlled wear to impart a self-sharpening character to an article. The multiple-region cermets are particularly useful in wear applications. The cermets are manufactured by juxtaposing and densifying at least two powder blends having different properties (e.g., differential carbide grain size or differential carbide chemistry or differential binder content or differential binder chemistry or any combination of the preceding).

Abstract: Methods for making, methods for using and articles comprising cermets, preferably cemented carbides and more preferably tungsten carbide, having at least two regions exhibiting at least one property that differs are discussed. Preferably, the cermets further exhibit uniform or controlled wear to impart a self-sharpening character to an article. The multiple-region cermets are particularly useful in wear applications. The cermets are manufactured by juxtaposing and densifying at least two powder blends having different properties (e.g., differential carbide grain size or differential carbide chemistry or differential binder content or differential binder chemistry or any combination of the preceding).

Abstract: A corrosion resistant cermet comprises a ceramic component (e.g., WC) and a binder alloy comprised of a major component (e.g., one or more of iron, nickel, cobalt, their mixtures, and their alloys) and at least one additive component (e.g., one or more of ruthenium, rhodium, palladium, osmium, iridium, and platinum). Plungers for hyper compressors used in the corrosive environments generated during the manufacture of low density polyethylene (LDPE) or ethylene copolymers are an example of the use of the corrosion resistant cermet.

Abstract: An article comprised of a first material and at least one additional material incorporates a sacrificial constraint. For example, a cutter bit has a bit body that contains a concavity and a sacrificial constraint in a axially first end. A cutter insert or a plurality of cutter inserts are brazed to the bit body at the periphery and in an annular channel or pocket defined by a first surface at the periphery of the concavity, a second surface radially outward form the first surface and radially inward from a sacrificial constraint that extends radially outward at the open end of the concavity. The sacrificial constraint may be removed from the article either prior to use by, for example, machining, or during use by, for example, attrition.

Abstract: A ceramic cutting insert for high speed machining of materials is provided having an integral chip control surface thereon,

Abstract: A method of heat treating a green compact having an exposed surface. The method includes the steps of: providing a green compact comprised of a hard carbide and binder; placing a powder of grain refiner on at least one portion of the exposed surface of the green compact; and heat treating the green compact and grain refiner powder so as to diffuse the grain refiner toward the center of the green compact thereby forming a peripheral zone inwardly from the exposed surface in which the grain refiner was placed, and forming an interior zone. The peripheral zone having a grain size that is smaller than the grain size of the bulk zone.

Abstract: A corrosion resistant cermet comprises a ceramic component (e.g., WC) and a binder alloy comprised of a major component (e.g., one or more of iron, nickel, cobalt, their mixtures, and their alloys) and at least one additive component (e.g., one or more of ruthenium, rhodium, palladium, osmium, iridium, and platinum).Plungers for hyper compressors used in the corrosive environments generated during the manufacture of low density polyethylene (LDPE) or ethylene copolymers are an example of the use of the corrosion resistant cermet.

Abstract: Methods for making, methods for using and articles comprising ferromagnetic cermets, preferably cemented carbides and more preferably tungsten carbide, having at least two regions exhibiting at least one property that differs are discussed. The multiple-region cermets are particularly useful in wear applications. The cermets are manufactured by juxtaposing and densifying at least two powder blends having different properties (e.g., differential carbide grain size or differential carbide chemistry or differential binder content or differential binder chemistry or differential magnetic saturation or any combination of the preceding). Preferably, a first region of the cermet comprises a first hard component having a prescribed binder content and a first magnetic saturation and a second region, juxtaposing or adjoining the first region, comprising a second binder content different than the binder content of the first region and a second magnetic saturation different than that of the first region.

Abstract: A ceramic composition comprising a polycrystalline alumina matrix having titanium carbide whiskers distributed therein. The composition comprises 50 to 90 volume percent high purity alumina, 10 to 50 volume percent single crystal titanium carbide whiskers, and up to 3 volume percent being the residue of sintering aids.

Abstract: A ceramic cutting insert for high speed machining of materials is provided having an integral chip control surface thereon.

Abstract: In the present invention, there is described a setup for producing a self-supporting ceramic body or ceramic composite by the oxidation of a parent metal to form a polycrystalline ceramic material comprising the oxidation reaction product of said parent metal with an oxidant, including a vapor-phase oxidant, and optionally one or more metallic constituents dispersed throughout the polycrystalline ceramic material. The setup is used with a method which comprises the steps of providing at least a portion of said parent metal with a barrier means at least partially spaced from said parent metal for establishing at least one surface of the ceramic body, and heating said parent metal to a temperature above its melting point but below the melting point of the oxidation reaction product to form a body of molten metal. At that temperature, the molten metal is reacted with the oxidant, thus forming the oxidation reaction product.

Abstract: The invention concerns self-supporting ceramic structures, including ceramic composite structures embedding a filler, and methods of making them. The ceramic structures comprise a polycrystalline material made by oxidation of a body of molten parent metal with an oxidant. The polycrystalline material has a first region substrate surmounted by a terminal region stratum which is integral with the first region. The terminal region stratum which is harder and of denser, finer crystalline structure than the first region substrate and is formed in a reaction stage subsequent to the reaction stage in which the first region of polycrystalline material is formed. Growth of the first stage is attained by by attenuating or interrupting the transport of molten parent metal to the first region under conditions which nonetheless leave or maintain therein enough oxidizable molten parent metal to form the polycrystalline material of the terminal region.

Abstract: A grinding wheel assembly for grinding and sizing workpieces such as an elastomeric power transmission belt is provided that comprises a wheel member including an abrasive, annular outer surface, a pair of annular flange members detachably connectable to opposing sides of the wheel member for providing opposing annular flanges that circumscribe and radially extend beyond opposing sides of the outer surface of the wheel member, wherein each of the flanges includes an inner abrasive surface for sizing a workpiece which is substantially coarser than the abrasive surface on the outer surface of the wheel member.