Patents Represented by Attorney Susan M. Abernathy
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Patent number: 8323478Abstract: A process, comprising: a. taking a sample from a continuous alkylation reactor process; b. measuring a content of a halide in the sample; and c. within 45 minutes from the taking a sample, adjusting a flow of a halide containing additive comprising the halide to control a ratio of a yield of an alkylate gasoline and a yield of a middle distillate. Also a process, comprising: a. taking a sample from an effluent of an alkylation reactor in an alkylation reactor process; b. measuring a content of a halide in the sample; and c. in response to the measured content of the halide, adjusting a flow of a halide containing additive to a predetermined range that has been selected to obtain a ratio of a yield of an alkylate gasoline and a yield of a middle distillate from 0.31 to 4.0 in a product from the alkylation reactor.Type: GrantFiled: July 21, 2011Date of Patent: December 4, 2012Assignee: Chevron U.S.A. Inc.Inventors: Sven Ivar Hommeltoft, Howard S. Lacheen
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Patent number: 8319000Abstract: A process for reacting an iso-pentane, comprising: alkylating the iso-pentane with a converted olefinic feedstock comprising at least 5 wt % C5 olefins, wherein the C5 olefins in the converted olefinic feedstock are predominantly 2-pentene, to make a naphtha and a middle distillate, and wherein a formation of iso-butane during the alkylating is less than 35 wt % of an amount of olefins in the converted olefinic feedstock.Type: GrantFiled: June 29, 2012Date of Patent: November 27, 2012Assignee: Chevron U.S.A. Inc.Inventor: Sven Hommeltoft
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Patent number: 8319001Abstract: A process for reacting an iso-pentane, comprising: a) partially converting an olefinic feedstock comprising at least 15 wt % iso-pentene to make a converted olefinic feedstock, wherein the iso-pentene is reduced and an amount of 2-pentene is retained; and b) alkylating the iso-pentane with the converted olefinic feedstock to make a naphtha and a middle distillate.Type: GrantFiled: June 29, 2012Date of Patent: November 27, 2012Assignee: Chevron U.S.A. Inc.Inventor: Sven Hommeltoft
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Patent number: 8299311Abstract: A process for reacting an iso-pentane with an olefinic feedstock, comprising: a) partially converting one or more olefins in the olefinic feedstock with an ionic liquid catalyst to make a converted olefinic feedstock, wherein linear internal olefins remain unconverted; and b) alkylating the converted olefinic feedstock with the iso-pentane. A process, comprising: alkylating an iso-pentane with a converted olefinic feedstock comprising at least 5 wt % C5 olefins, wherein the C5 olefins in the converted olefinic feedstock are predominantly 2-pentene, to make a naphtha and a middle distillate, and wherein a formation of iso-butane during the alkylating is low. Also a process, comprising: a) partially converting an olefinic feedstock comprising at least 15 wt % iso-pentene to make a converted olefinic feedstock, wherein the iso-pentene is reduced and an amount of 2-pentene is retained; and b) alkylating the iso-pentane with the converted olefinic feedstock to make a naphtha and a middle distillate.Type: GrantFiled: November 30, 2009Date of Patent: October 30, 2012Assignee: Chevron U.S.A. Inc.Inventor: Sven Ivar Hommeltoft
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Patent number: 8293962Abstract: A process for producing a gasoline blending component and a middle distillate, comprising adjusting a level of a halide containing additive provided to an ionic liquid alkylation reactor to shift selectivity towards heavier products, and recovering a low volatility gasoline blending component and the middle distillate.Type: GrantFiled: April 10, 2012Date of Patent: October 23, 2012Assignee: Chevron U.S.A. Inc.Inventors: Sven Ivar Hommeltoft, Stephen Joseph Miller, Ajit Ramchandra Pradhan
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Patent number: 8288601Abstract: A process for reacting an iso-alkane, comprising: a) partially converting one or more olefins in an olefinic feedstock to make a converted olefinic feedstock, wherein the converting is different from isomerization; b) isolating from the converted olefinic feedstock: i. an enriched feed that has linear internal olefins, and ii. products having a boiling point of 150° C. or higher; and c) alkylating the iso-alkane with the enriched feed to make an alkylate gasoline blending component.Type: GrantFiled: May 14, 2012Date of Patent: October 16, 2012Assignee: Chevron U.S.A. Inc.Inventors: Sven Ivar Hommeltoft, Hye Kyung Cho Timken, Steve Sarup Mathur
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Patent number: 8252968Abstract: A process for producing a low volatility gasoline blending component and a middle distillate, comprising alkylating a hydrocarbon stream comprising at least one olefin having from 2 to 4 carbon atoms and at least one paraffin having from 4 to 6 carbon atoms with an ionic liquid catalyst and an unsupported halide containing additive, and separating the alkylate into at least the low volatility gasoline blending component and the middle distillate, wherein the middle distillate is a fuel suitable for use as a jet fuel or jet fuel blending component. Also, a process for producing a gasoline blending component and a middle distillate, comprising adjusting a level of a halide containing additive provided to an ionic liquid alkylation reactor to shift selectivity towards heavier products, and recovering a low volatility gasoline blending component and the middle distillate. Also, processes comprising alkylating isobutane with butene over specific chloroaluminate ionic liquids.Type: GrantFiled: February 25, 2011Date of Patent: August 28, 2012Assignee: Chevron U.S.A. Inc.Inventors: Sven Ivar Hommeltoft, Stephen J. Miller, Ajit Ramchandra Pradhan
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Patent number: 8247628Abstract: A process for reacting an iso-alkane, comprising: a) partially converting one or more olefins in an olefinic feedstock with an ionic liquid catalyst to make a converted olefinic feedstock; and b) alkylating the iso-alkane with the converted olefinic feedstock, wherein a reaction heat that is evolved during the alkylating is at least 20% less than if the alkylating step is done with the iso-alkane and the olefinic feedstock without the partially converting step. Also, a process for reacting an iso-alkane, comprising: a) partially converting one or more olefins in an olefinic feedstock to make a converted olefinic feedstock, wherein the converting is different from isomerization; b) isolating from the converted olefinic feedstock: i. an enriched feed that has linear internal olefins, and ii. products having a boiling point of 150° C. or higher; and c) alkylating the iso-alkane with the enriched feed to make an alkylate gasoline blending component.Type: GrantFiled: November 30, 2009Date of Patent: August 21, 2012Assignee: Chevron U.S.A. Inc.Inventors: Sven Ivar Hommeltoft, Hye-Kyung C. Timken, Steve S. Mathur
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Patent number: 8237004Abstract: A process for making products with low hydrogen halide, comprising: a) stripping or distilling an effluent from a reactor into a first fraction having an amount of hydrogen halide, and a second fraction having a reduced amount of hydrogen halide; wherein the reactor comprises: an ionic liquid catalyst having a metal halide, and a hydrogen halide or an organic halide; and b) recovering one or more product streams, from the second fraction, having less than 25 wppm hydrogen halide. In one embodiment the ionic liquid catalyst has metal halide; and the recovering recovers propane, n-butane, and alkylate gasoline having less than 25 wppm hydrogen halide. In another embodiment the recovering uses a distillation column having poor corrosion resistance to hydrogen halide; and the distillation column does not exhibit corrosion. There is also provided an alkylate gasoline having less than 5 wppm hydrogen halide, a high RON, and low RVP.Type: GrantFiled: December 31, 2009Date of Patent: August 7, 2012Assignee: Chevron U.S.A. Inc.Inventors: Hye-Kyung Timken, Christine Phillips, Robert F. Cleverdon
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Patent number: 8222471Abstract: We provide a process, comprising oligomerizing one or more olefins having a boiling point less than 82° C. in a presence of an ionic liquid catalyst and one or more C5+ alpha olefins in a reactor to produce a base oil having a kinematic viscosity at 100° C. of 36 mm2/s or higher and a VI greater than 55; and wherein the one or more olefins having the boiling point less than 82° C. comprise greater than 50 wt % of a total mixture of olefins fed to the reactor. We provide a process, comprising oligomerizing olefins having a low boiling point in a presence of an ionic liquid catalyst and a mixture of C5+ alpha olefins derived from waste plastic to produce a base oil having a kinematic viscosity at 40° C. greater than 1100 mm2/s and a VI greater than 55. We also provide a base oil made by the process.Type: GrantFiled: December 13, 2010Date of Patent: July 17, 2012Assignee: Chevron U.S.A. Inc.Inventors: Saleh Elomari, Stephen J. Miller, Sven Ivar Hommeltoft, Hye-Kyung C. Timken
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Patent number: 8207389Abstract: We provide a process for making a base oil, comprising: oligomerizing an olefin feed comprising propylene and propane with an ionic liquid catalyst at a temperature from 0° C. to 150° C. to make a base oil having: i. from 45 to 70 wt % hydrocarbons boiling at 482° C. (900° F.) or higher, ii. a viscosity index from 25 to 90, and iii. a cloud point less than ?25° C.Type: GrantFiled: November 14, 2011Date of Patent: June 26, 2012Assignee: Chevron U.S.A. Inc.Inventors: Saleh Elomari, Stephen Joseph Miller
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Patent number: 8203026Abstract: We provide a process for making a base oil, comprising: mixing one or more longer chain alpha olefins comprising C6+ olefins with an olefin feed comprising propylene to make a mixed olefin feed; and oligomerizing the mixed olefin feed using an acidic chloroaluminate ionic liquid catalyst to form an oligomer; wherein the oligomer is a base oil that has: i. a kinematic viscosity at 100° C. greater than 10 mm2/s; ii. a viscosity index from 50 to 90; iii. a pour point less than ?19° C.; and iv. a cloud point less than ?50° C.Type: GrantFiled: November 14, 2011Date of Patent: June 19, 2012Assignee: Chevron U.S.A. Inc.Inventors: Saleh Elomari, Stephen Joseph Miller
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Patent number: 8198494Abstract: A process for producing alkylate comprising contacting a first hydrocarbon stream comprising at least one olefin having from 2 to 6 carbon atoms which contains 1-butene with an isomerization catalyst under conditions favoring the isomerization of 1-butene to 2-butene so the isomerized stream contains a greater concentration of 2-butene than the first hydrocarbon stream and contacting the isomerized stream and a second hydrocarbon stream comprising at least one isoparaffin having from 4 to 6 carbon atoms with an acidic ionic liquid catalyst under alkylation conditions to produce an alkylate stream, wherein the alkylate stream has a RON that is increased from 5 to 32 numbers compared to a comparison alkylate stream made from the first hydrocarbon stream without the step of contacting with the isomerization catalyst.Type: GrantFiled: February 21, 2011Date of Patent: June 12, 2012Assignee: Chevron U.S.A. Inc.Inventors: Saleh Elomari, Hye Kyung C. Tlmken
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Patent number: 8198500Abstract: A process comprising contacting an olefin feed from a Fischer-Tropsch condensate with an isoparaffin, an acidic chloroaluminate ionic liquid catalyst, and a Brönsted acid; whereby a base oil is produced by concurrent oligomerization and alkylation.Type: GrantFiled: November 4, 2011Date of Patent: June 12, 2012Assignee: Chevron U.S.A. Inc.Inventors: Saleh Elomari, Russell Roland Krug, Stephen Joseph Miller
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Patent number: 8192612Abstract: A base oil slate comprising three or more base oil grades having kinematic viscosities at 100° C. between about 1.8 cSt and about 30 cSt prepared from a waxy feed wherein each of the base oil grades is a base oil blend which comprises: (a) between about 0.1 wt. % and about 99.9 wt. % of a distillation fraction prepared in light block mode operation; and (b) between about 0.1 wt. % and about 99.9 wt. % of a distillation fraction prepared in medium block mode operation. Also, a base oil slate prepared from a waxy feed, said product slate comprising 3 or more base oil grades, each base oil grade having a kinematic viscosity at 100° C. between about 1.8 cSt and about 30 cSt and a VI greater than an amount defined by the equation VI=Ln(Vis100, in cSt)+95, wherein Ln(Vis100, in cSt) is the natural log of the kinematic viscosity at 100° C.Type: GrantFiled: January 28, 2010Date of Patent: June 5, 2012Assignee: Chevron U.S.A. Inc.Inventors: John M. Rosenbaum, Brent K. Lok, Philip E. Quinnett, Christopher Allen Simmons
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Patent number: 8178739Abstract: A process, comprising: a. selecting a kinematic viscosity; b. feeding an olefin feed comprising a propylene to an oligomerization zone; c. tuning an oligomerizing step to produce a base oil having the kinematic viscosity and a viscosity index from 20 to 90. A process, comprising: a. selecting a kinematic viscosity that is greater than 20 mm2/s; b. feeding a feed comprising propylene to an oligomerization zone; and c. adding a Brönsted acid to produce a base oil. A process, comprising tuning a step in an oligomerization zone comprising a propylene and an ionic liquid catalyst to produce a base oil having: a. a high kinematic viscosity; b. a viscosity index from 25 to 90; and c. a low pour point. A base oil, comprising oligomerized olefins, wherein the base oil has: a. a high kinematic viscosity; b. a viscosity index from 25 to 90; and c. a low pour point.Type: GrantFiled: August 10, 2009Date of Patent: May 15, 2012Assignee: Chevron U.S.A. Inc.Inventors: Saleh Elomari, Stephen J. Miller
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Patent number: 8142725Abstract: An apparatus comprising: a) an alkylation reactor holding an ionic liquid catalyst and a reactant mixture, b) a means for measuring levels of a halide in an effluent from the alkylation reactor, and c) a control system that receives a signal in response to the measuring and communicates changes in an operating condition that influences the yield of products from the reactant mixture. The control system is responsive to deviations outside a predetermined range of halide level that has been selected to obtain a ratio of a yield of an alkylate gasoline and a yield of a middle distillate from 0.31 to 4.0 in the product from the alkylation reactor.Type: GrantFiled: July 8, 2011Date of Patent: March 27, 2012Assignee: Chevron U.S.A. Inc.Inventors: Sven Ivar Hommeltoft, Howard S. Lacheen
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Patent number: 8124823Abstract: A process for producing a jet fuel, comprising contacting an olefin and an isoparaffin with an unsupported catalyst system comprising an ionic liquid catalyst and a halide containing additive in an alkylation zone under alkylation conditions to make an alkylate product, and recovering the jet fuel from the alkylate product, wherein the jet fuel has a NMR branching index greater than 60 and meets the boiling point, flash point, smoke point, heat of combustion, and freeze point requirements for Jet A-1 fuel. Also a process for producing a jet fuel, comprising providing a feed produced in a FC cracker comprising olefins, mixing the feed with an isoparaffin, alkylating the mixed feed in an ionic liquid alkylation zone, and separating the jet fuel from the alkylated product.Type: GrantFiled: February 8, 2011Date of Patent: February 28, 2012Assignee: Chevron U.S.A. Inc.Inventors: Sven Ivar Hommeltoft, Stephen J. Miller, Ajit R. Pradhan
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Patent number: 8124821Abstract: We provide a process, comprising: a. oligomerizing propylene in ionic liquid; b. optionally alkylating the oligomer; to make a base oil having: i. a kinematic viscosity at 100° C. of 2.9 mm2/s or greater, ii. a viscosity index from 25 to 90, and iii. a low cloud point. We provide a process, comprising: oligomerizing a feed comprising propylene and propane to make a base oil having: i. from 45 to 70 wt % hydrocarbons boiling at 900° F. or higher, ii. a viscosity index from 25 to 90, and iii. a low cloud point. We provide a process, comprising: a. mixing longer chain alpha olefins with propylene; b. oligomerizing the feed, to make a base oil having: i. a kinematic viscosity at 100° C. greater than 10 mm2/s; ii. a viscosity index from 50 to 90; iii. a low pour point; and iv. a low cloud point.Type: GrantFiled: August 10, 2009Date of Patent: February 28, 2012Assignee: Chevron U.S.A. Inc.Inventors: Saleh Elomari, Stephen J. Miller
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Patent number: 8119851Abstract: A process for making a base oil, comprising: selecting a feed from a Fischer-Tropsch condensate; oligomerizing the feed in an ionic liquid; and0 alkylating the oligomer in the presence of an isoparaffin, in an ionic liquid alkylation zone, to form a product having: a kinematic viscosity at 100° C. of 6.9 mm2/s or greater, a VI of at least 134, and a Bromine Number of less than 4. A process comprising: oligomerizing at least one olefin in a feed from a Fischer-Tropsch condensate, wherein an olefin fraction in the olefin feed comprises greater than 50 wt % C4+ olefins, and alkylating the oligomerized product to form a base oil product. A process comprising contacting an olefin feed from a Fischer-Tropsch condensate with an isoparaffin, an acidic chloroaluminate ionic liquid catalyst, and a Brönsted acid; whereby a base oil is produced by concurrent oligomerization and alkylation.Type: GrantFiled: July 6, 2009Date of Patent: February 21, 2012Assignee: Chevron U.S.A. Inc.Inventors: Saleh Elomari, Russell R. Krug, Stephen J. Miller