Patents Represented by Attorney Thomas Clinton
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Patent number: 8298333Abstract: A protective coating is prepared for, and applied to, crucibles used in the handling of molten materials that are solidified in the crucible and then removed as ingots. Crucibles containing this protective coating may be used for the solidification of silicon. The coating has a specified oxygen content and contains a mineral binder and silicon nitride or silicon oxynitride.Type: GrantFiled: October 6, 2006Date of Patent: October 30, 2012Assignee: Vesuvius Crucible CompanyInventor: Gilbert Rancoule
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Patent number: 8272427Abstract: A casting element for a casting installation for transferring liquid metal comprises a plurality of casting elements in successive contact and forming a canal along which the metal can flow, the casting element comprising a tube, notably a ladle shroud, the axis of which corresponds to the axis of the canal. The casting element is able to make contact with an upstream element of the installation and comprises means for controlling the angular orientation of the tube about its axis with respect to the upstream element, these means being capable of giving the tube at least three distinct orientations.Type: GrantFiled: November 19, 2009Date of Patent: September 25, 2012Assignee: Vesuvius Crucible CompanyInventor: Eric Hanse
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Patent number: 8251264Abstract: A tundish assembly, including an element, for preventing or limiting steel reoxidization in the continuous casting of molten steel, is used in combination with a refractory nozzle. The element has an orifice engaging the outer surface of the nozzle, a main surface surrounding the main orifice and having a lowest level lower than the top outer edge of the nozzle inlet portion, and a periphery having an upper face surrounding the man surface of the element. The upper face of the periphery of the element is higher than the main surface of the element and is higher than the surface of the bottom well of the tundish. The main surface of the element is arranged so as to contact molten steel when the tundish is in use.Type: GrantFiled: July 14, 2006Date of Patent: August 28, 2012Assignee: Vesuvius Crucible CompanyInventors: Philippe Guillo, Dominique Janssen, José Simoes
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Patent number: 8152920Abstract: A crucible and method for the crystallization of silicon utilize release coatings. The crucible is used in the handling of molten materials that are solidified in the crucible and then removed as ingots. The crucible does not require the preparation of a very thick coating at the end user facilities, is faster and cheaper to produce, presents an improved release effect and allows the production of silicon ingot without cracks. The crucible includes a base body, a substrate layer containing silicon nitride, an intermediate layer containing silica, and a surface layer containing silicon nitride, silicon dioxide and silicon.Type: GrantFiled: June 30, 2006Date of Patent: April 10, 2012Assignee: Vesuvius Crucible CompanyInventor: Gilbert Rancoule
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Patent number: 8127972Abstract: A pouring nozzle for a device for nozzle insertion and/or removal has a shape that is adapted so as to better resist the stresses imposed by their use and notably the stresses linked to the maintenance of the nozzle in the device. The pouring nozzle is provided with two exposed bearing faces forming with the pouring channel an angle ? of 20° to 80°. A pushing device applies thrust force to the nozzle. A casting installation embodies the nozzle and the pushing device.Type: GrantFiled: January 19, 2004Date of Patent: March 6, 2012Assignee: Vesuvius Crucible CompanyInventors: Eric Hanse, Stéphane Taburiaux
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Patent number: 7942455Abstract: A device for connecting a fluid circulating line to a refractory element having a wall provided with a cylindrical bore comprises a gasket intended to be located into the bore and a first supporting element compressing the gasket from the outside of the bore. A second supporting element which can be introduced into the bore sandwiches the gasket together with the first Supporting element and a rod brings the two supporting elements closer so as to compress the gasket. Also, a refractory element, notably a nozzle or pouring shroud, is provided with a cylindrical bore size to receive two supporting elements and a tightening gasket sandwiched by these supporting elements.Type: GrantFiled: February 3, 2004Date of Patent: May 17, 2011Assignee: Vesuvius Crucible CompanyInventors: François-Noël Richard, Aldo Ruffaldi
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Patent number: 7913835Abstract: Conveyor rolls used in high temperature applications, and an end cap assembly for such rolls. The conveyor roll comprises a ceramic spool, an end cap and a tolerance ring. The end cap contains a metal ferrule and has an internal circumference adapted to fit over an end of the ceramic spool. A tolerance ring is interposed between each end of the ceramic spool and the end cap. The tolerance ring is composed of resilient metal having a plurality of circumferentially arranged corrugations. The conveyor roll can resist temporary overheating or blockage without damage.Type: GrantFiled: February 21, 2006Date of Patent: March 29, 2011Assignee: Vesuvius Crucible CompanyInventors: David Gautier, Arnaud Flamme
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Patent number: 7833490Abstract: A crucible for the treatment of molten silicon includes a basic body with a bottom surface and lateral walls defining an inner volume. The basic body comprises at least 65% by weight of silicon carbide, and from 12 to 30% by weight of a constituent selected from silicon oxide or nitride. Moreover, the basic body comprises at least one silicon oxide and/or nitride coating, at least on the surfaces defining the inner volume of the crucible.Type: GrantFiled: January 12, 2007Date of Patent: November 16, 2010Assignee: Vesuvius Crucible CompanyInventor: Gilbert Rancoule
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Patent number: 7611665Abstract: The present invention relates to a ladle block for use in a bottom of a molten metal ladle. The ladle block reduces the amount of contaminants, particularly slag, exiting the ladle during casting operations. The ladle block includes a floor defining an outlet and sidewalls substantially orthogonal to the floor. The floor and sidewalls define a channel having dimensions of length, width and height. Channel dimensions are determined from the Froude number, which is based at least partially on the casting flow rate.Type: GrantFiled: August 17, 2006Date of Patent: November 3, 2009Assignee: Vesuvius Crucible CompanyInventors: Johan Richaud, Lawrence J. Heaslip, James D. Dorricott
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Patent number: 7378128Abstract: The invention relates to a crucible for the crystallization of silicon and to the preparation and application of release coatings for crucibles used in the handling of molten materials that are solidified in the crucible and then removed as ingots, and more particularly to release coatings for crucibles used in the solidification of polycrystalline silicon. The objective of the inventor was to provide a crucible which does not require the preparation of a very thick coating at the end user facilities, which is faster and cheaper to produce and which presents a stronger coating with an improved adherence to the walls. It has now been found that these problems can be solved with a crucible for the crystallization of silicon comprising a) a base body comprising a bottom surface and side walls defining an inner volume; b) an intermediate layer comprising 50 to 100 wt. % of silica at the surface of the side walls facing the inner volume; and c) a surface layer comprising 50 to 100 wt.Type: GrantFiled: April 26, 2005Date of Patent: May 27, 2008Assignee: Vesuvius Crucible CompanyInventor: Gilbert Rancoule