Abstract: A flange (13) for use in direct resistance heating of a glass-carrying vessel (10), such as a finer, is provided. The flange comprises a plurality of electrically-conductive rings which include an innermost ring (140) which is joined to the vessel's exterior wall (12) during use of the flange and an outermost ring (150) which receives electrical current during use of the flange. The innermost ring (140) comprises a high-temperature metal which comprises at least 80% platinum and the outermost ring (150) comprises at least 99.0% nickel. This combination of materials both increases the reliability of the flange and reduces its cost. In certain embodiments, the flange can also include one or more rings (190) composed of a platinum-nickel alloy which has a lower thermal conductivity than platinum or nickel and thus can serve to reduce heat loss through the flange.

Abstract: A method of making sheet glass using a pulling roll comprised of a high-temperature millboard material. The millboard comprises aluminosilicate refractory fiber, silicate, mica, and kaolin clay. A method of manufacturing a pulling roll is disclosed, together with a roll produced by the methods disclosed herein. The method comprises forming a pulling roll and densifying at least a portion of the pulling roll by exposing to the pulling roll to high temperatures.

Abstract: A laminated sheet includes a surface layer having an optical surface that is of fire-polished quality and a core layer having a higher modulus than the surface layer to increase an overall stiffness or fracture toughness of the laminated sheet.

Abstract: A method of processing a substrate, including supporting a substrate using an air bearing produced via an air bearing assembly, the air bearing assembly having: an upper portion having a plurality of air supply and vacuum holes therethrough; a lower portion; and a plurality of spacers disposed between and maintaining the upper and lower portions in spaced relation, wherein a density of the air supply and vacuum holes is high enough to provide an air bearing for a substrate, but low enough such that at least one of: (i) a sufficient number of the spacers are employed, and (ii) the spacers are located in close enough proximity, to maintain a substantially uniform flatness of the upper portion relative to the lower portion.

Abstract: A method of separating a sheet of coated brittle material comprises the steps of providing a sheet of layered brittle material comprising a brittle layer and a coating material adhered to a surface of the brittle layer and applying a laser along a separation line in the sheet, thereby cutting the coating material and separating the brittle layer by inducing a stress fracture therein.

Abstract: A glass manufacturing system and a method are described herein that use an enhanced temperature control device to help manufacture a uniformly thick glass sheet that is substantially stress free. In one example, the enhanced temperature control device includes an array of temperature controlled elements and a radiation collimator which together cool the glass sheet with a high degree of spatial resolution so as to reduce stress in the glass sheet and control the thickness of the glass sheet.

Abstract: Methods for controlling the bow (shape) of a vertical glass ribbon (13) produced by a downdraw process are provided. The methods involve passing the ribbon (13) through a gas-filled vertical enclosure (23), e.g., a draw tower, whose bottom (31) is open to the atmosphere. The ribbon (13) acts as a septum that divides the enclosure's internal volume (29) into a first sub-volume (25) and a second sub-volume (27). Using the stack effect, a positive pressure difference is produced between the first sub-volume (25) and the second sub-volume (27) along at least a portion of the length of the enclosure (the DDZ). The edges of the ribbon (13) are constrained so that they do not move into the second sub-volume (27) over at least the DDZ. As a result, the ribbon bows with its concavity facing the first sub-volume (25) and its convexity facing the second sub-volume (27).

Abstract: Methods and apparatus (7) for monitoring the tension (17) and pinch force (19) associated with the contact of angled stub rollers (91) with a glass ribbon (23) are provided. The apparatus (7) includes a support member (39) which supports the shaft (13) of the stub roller (91). The support member (39) undergoes linear displacement (45) in response to tension (17) in the glass ribbon (23) and rotation (59) in response to a pinch force (19). The linear displacement (45) and rotation (59) are detected and converted to force values by a calibration procedure. By monitoring these forces, glass attributes such as residual stress can be improved which is of importance in glass sheets used in such applications as the manufacture of liquid crystal displays.

Abstract: Systems, methods and apparatus relate to handling and processing glass, such as glass for use in liquid crystal displays, involving a measurement device, such as a distortion gauge, residing in an environmentally controlled measurement room, and a cassette loading device for storage and conveyance of glass between the measurement device and other components of a glass handling and processing system residing with the cassette loading device in a preparation room. A mail-slot opening may be present in a wall separating the measurement room from the preparation room. A gauge conveyor may convey glass between the cassette loading device and the measurement device. A distortion gauge may measure a reference value of the product glass with respect to reference marks on a glass reference plate of the distortion gauge. Other examples of a measurement device include a warp gauge, a stress gauge, a thickness gauge, and a compaction gauge.

Abstract: Methods for heat treating glass sheets (13) are disclosed in which the sheets (13) are held in a vertical orientation in a treatment container (15) during the heat treatment. The container (15) includes a support system for the glass sheets (13) that comprises a bottom support (17), two side supports (19a, 19b), and a top support (21). The sheets (13) are slid into the container (15) without contact between their side edges (23a, 23b) and the side supports (19a, 19b). The top support (21) is then slid onto the tops of the sheets (13) without contacting the sheets' top edges (25). In certain embodiments, flushing air which has been HEPA filtered and pre-heated is passed through the container (15) during the heat treatment. Apparatus for practicing the methods of the invention are also disclosed.

Abstract: Experimental data is presented which shows that laser scoring of glass sheets (112) with existing techniques produces unacceptable levels of residual stress in the separated sheets as the scoring speed is increased. Methods for solving this problem are disclosed which employ elongated and, preferably, asymmetrically-truncated laser beams (13). The methods allow glass sheets (112) to be scored at speeds of 1000 mm/s and above with low levels of residual stress, e.g., levels of residual stress which are less than or equal to 500 psi. Such low levels of residual stress translate into low levels of distortion during the manufacture of display panels (e.g., LCD panels) as well as in improved properties of the separated edges. The methods can be used with glasses of various types including glasses having low coefficients of thermal expansion.

Abstract: Disclosed are laminated glass articles and methods of making the same.

Abstract: Alkali-free glasses are disclosed which can be used to produce substrates for flat panel display devices, e.g., active matrix liquid crystal displays (AMLCDs). The glasses contain iron and tin as fining agents, and preferably are substantially free of arsenic and antimony. In certain embodiments, the glasses are also substantially free of barium. Methods for producing alkali-free glass sheets using a downdraw process (e.g., a fusion process) are also disclosed.

Abstract: Systems, methods, and apparatus relate to a glass reference plate panel; to a modular glass reference plate assembly; and to creation of the modular glass reference plate assembly, which may include providing a plurality of glass reference plate panels, arranging the plurality of glass reference plate panels into an array of adjoining glass reference plate panels, and adhering together the adjoining glass reference plate panels. One or more embodiments may include 6.8 mm-thick borosilicate glass, ground, and polished, with reference marks on a top side and a PVD aluminum coating on a bottom side, perforated with holes, arranged in a 4×4 array of 16 glass reference plate panels, each approximately 810 mm2 in size, abutting at interfaces formed by lap joints, and bonded together with a UV-curable adhesive into a contiguous piece.

Abstract: A distortion measurement and inspection system is presented. In one embodiment, a vision system is implemented. The vision system performs dual focal plane imaging where simultaneous imaging of two focal planes is simultaneously performed on a sample substrate and a reference substrate to determine distortion. In addition, a highly reflective background is implemented to provide for more resolution during distortion measurement.

Abstract: A formation of internally nucleated glass ceramics articles that can be heated in the 1350-1450° C. range for extended periods of time without significant deformation or change in shape is disclosed. The predominant crystal phase of these glass ceramics is celsian (BaAl2Si2O8) or its strontium equivalent (SrAl2Si2O8), or solid solutions or mixtures of these compositions, all belonging to the feldspar mineral group.

Abstract: Systems, methods and apparatus relate to handling and processing glass, such as glass for use in liquid crystal displays, involving a measurement device, such as a distortion gauge, residing in an environmentally controlled measurement room, and a cassette loading device for storage and conveyance of glass between the measurement device and other components of a glass handling and processing system residing with the cassette loading device in a preparation room. A mail-slot opening may be present in a wall separating the measurement room from the preparation room. A gauge conveyor may convey glass between the cassette loading device and the measurement device. A distortion gauge may measure a reference value of the product glass with respect to reference marks on a glass reference plate of the distortion gauge. Other examples of a measurement device include a warp gauge, a stress gauge, a thickness gauge, and a compaction gauge.

Abstract: Glasses are disclosed which can be used to produce substrates for flat panel display devices, e.g., active matrix liquid crystal displays (AMLCDs). The glasses have MgO concentrations in the range from 1.0 mole percent to 3.0 mole percent and ?[RO]/[Al2O3] ratios greater than or equal to 1.00, where [Al2O3] is the mole percent of Al2O3 and ?[RO] equals the sum of the mole percents of MgO, CaO, SrO, and BaO. These compositional characteristics have been found to improve the melting properties of batch materials used to produce the glass, which, in turn, allows the glasses to be fined (refined) with more environmentally friendly fining agents, e.g., tin as opposed to arsenic and/or antimony.

Abstract: Described herein are alkali-free, boroalumino silicate glasses exhibiting desirable physical and chemical properties for use as substrates in flat panel display devices, such as, active matrix liquid crystal displays (AMLCDs). In accordance with certain of its aspects, the glasses possess good dimensional stability as a function of temperature.

Abstract: Isopipes for use in making sheet glass by a fusion process are provided which exhibit reduced sag. The isopipes are composed of a zircon refractory which has a mean creep rate (MCR) at 1180° C. and 250 psi and a 95 percent confidence band (CB) for said mean creep rate such that the CB to MCR ratio is less than 0.5, the MCR and the CB both being determined using a power law model. The zircon refractory can contain titania (TiO2) at a concentration greater than 0.2 wt % and less than 0.4 wt %. A concentration of titania in this range causes the zircon refractory to exhibit a lower mean creep rate than zircon refractories previously used to make isopipes. In addition, the variation in mean creep rate is also reduced which reduces the chances that the zircon refractory of a particular isopipe will have an abnormally high creep rate and thus exhibit unacceptable sag prematurely.