Abstract: A variable geometry turbine and active wastegate are provided in combination along with independent control of the variable geometry turbine and wastegate valve so as to independently control exhaust gas recirculation flow and air flow in an internal combustion engine. Such independent control of exhaust gas recirculation flow and air flow in an internal combustion engine is achieved by providing a system for exhaust gas recirculation including an intake air manifold, an exhaust manifold, an exhaust gas recirculation passage providing fluid communication between the exhaust manifold and the intake air manifold, a variable geometry turbine positioned downstream of the exhaust manifold, and a waste gate passage providing fluid communication between the exhaust gas manifold and a point downstream of the variable geometry turbine.

Abstract: A novel method and system for automatically removing an engine's used lubricating oil and injecting the used oil into the engine's fuel system throughout operation is disclosed. The lube oil removal system includes a removal and injection pump including a spring biased piston forming a chamber on each side. The lube oil removal system also includes a transfer circuit connecting the chambers and a pump control device for controlling the flow between the chambers. The pump control device also controls the flow of used oil from the engine to one of the chambers while a discharge circuit connects the other chamber to the engine fuel system. In a first position, the pump control device blocks the used oil from the engine while connecting the chambers and, in a second position, connects the used oil circuit to one of the chambers while blocking flow between the chambers.

Abstract: A fuel injector including a floating sleeve control chamber is provided which effectively minimizes friction and wear, and thus prevents stiction, of a nozzle valve element by avoiding the need to align two bore guiding surfaces for the element. The floating sleeve control chamber includes a floating sleeve positioned on a control piston formed integrally with a nozzle valve element and positioned in a cavity. The floating sleeve is sized with an outer extent or diameter sufficiently less than the size of a surrounding cavity wall so as to permit lateral movement of the floating sleeve and thus movement of the control chamber. Only the nozzle valve element guiding bore surfaces control the alignment of the nozzle valve element relative to its seat while the floating sleeve effectively forms and seals a floating control chamber. The floating sleeve may be formed from one or more sleeve sections.

Abstract: An engine compression braking system having an integral rocker lever and reset valve utilizes a single rocker lever to operate an engine in both normal power and braking modes while effectively closing an exhaust valve to define a braking mode exhaust valve opening event prior to a primary opening event. The system includes a reset valve mounted on the rocker arm a spaced distance from an actuator piston to relieve fluid pressure from a high pressure circuit after an initial opening of the exhaust valve. A reset contact element is mounted on a stationary engine component for engagement by the reset valve during movement of the rocker lever to cause opening of the reset valve and relief of the pressure. In one embodiment, a bias chamber and bias chamber supply circuit are provided to permit low pressure braking fluid to be continuously supplied to an actuator supply circuit.

Abstract: A low friction, wear-resistant pin for a cam follower roller useful in the injector and valve trains of internal combustion engines, particularly diesel engines, to enhance cam durability and life is provided. The material selected for the pin, which is selected for its wear resistance, its corrosion resistance, its low friction, and its ability to embed hard debris and other oil contaminants without scuffing, has been demonstrated to improve cam life dramatically. A preferred roller pin material that achieves this objective is a copper-based alloy, most preferably a leaded manganese silicon bronze.