Abstract: A curable composition comprising magnetically active elastic microspheres that are filled with a curing agent. The elastomeric microspheres are predispersed throughout the curable resin and are magnetostrictive. Cure of the adhesive is initiated when an external magnetic field is applied that physically distorts or ruptures the magnetic microspheres due to a magnetostrictive effect from the magnetic field.

Abstract: A method for selecting materials and processing conditions to prepare a heterogeneous structure in situ via the reaction of a homogeneous mixture of a reactive organic compound and a filler, which may then optionally be sintered. The method is employed to provide a heterogeneous composite possessing exceptionally high thermal and/or electrically conductivities for a given concentration of conductive filler. The choice of materials as well as processing conditions employed, as will be described below, have a strong effect on the rate domain formation/heterogeneity of the structure formed, the extent of filler particle-particle interactions within filler-rich domains, and ultimately the thermal and/or electrical conductivity. Proper choice of these conditions can lead to composites having enhanced properties at a reduced bulk filler concentration.

Abstract: A magnetorheological fluid comprising magnetic-responsive particles, a thickener, an ionic thixotropic additive, and a carrier fluid wherein the carrier fluid comprises a glycol-water mixture comprising at least 50 percent by weight of a glycol compound. The thickener is preferably fumed silica and the ionic thixotropic additive is preferably one of sodium nitrite, sodium chloride, sodium acetate, and sodium benzoate.

Abstract: A highly filled system is provided which employs the combination of coated filler particles and a compatibilizer to allow extremely high filler loading while maintaining a low viscosity. The compositions of the present invention allows a filler level which was previously unachievable due to the increase in viscosity which is particularly evident when extremely small (nanometer sized) filler is added to a system containing conventional (micron sized) filler particles. This is accomplished through selection of a coating for the filler and selection of a compatibilizer which improves the affinity between the filler and the polymer, thereby improving nanometer sized filler wetting and dispersion and allowing the filler to be incorporated into the polymer matrix.

Abstract: An aqueous composition that includes (A) a butadiene polymer latex that is prepared by an emulsion polymerization in the presence of a styrene sulfonate stabilizer and (B) a phenolic resin. A preferred aqueous butadiene polymer latex is one that is prepared by emulsion polymerization of at least 60 weight percent dichlorobutadiene monomer (based on the amount of total monomers used to form the butadiene polymer), in the presence of a styrene sulfonate stabilizer.

Abstract: A 100% non-volatile, one-part liquid underfill encapsulant is disclosed for application to the active side of a large wafer or integrated circuit chip. Upon coating, the encapsulant is converted to a liquefiable, tack-free solid by exposure to radiation, particularly in the UV, visible and infrared spectrum. The underfill-coated wafer exhibits outstanding shelf aging of months without advancement of cure. The large wafer can be singulated into smaller wafer sections and stored for months after which during solder reflow assembly, the wafer connects are fixed and the underfill liquefies, flows out to a fillet and transitions to a thermoset state on heat activated crosslinking.

Abstract: An aqueous dispersion coating for rubber and polymer substrates comprises a blend of a polysiloxane and a curable polyurethane and various additives such as a urethane crosslinking agent, a heat resistant filler, and the like. The aqueous dispersion coating reduces the noise upon contact or movement of the coated substrate with an article and maintains the initial static coefficient of friction therewith over a period of time. A desired end use is as a coating on vehicle weatherstrips such as for doors, trunks, and other enclosing articles.

Abstract: A coolant-resistant and thermally stable primer composition comprising an organic-functional silane, preferably the reaction product of at least one amino-functional silane and at least one isocyanato-functional silane, is provided. The primer composition may additionally comprise a phenoxy resin, a phenolic resin and talc. A method for bonding an elastomer to a metal also is provided.

Abstract: The present invention provides an ambient temperature curable fluoroelastomer coatings and coated articles to provide improved elongation, and adhesion to substrates especially flexible elastomeric substrates. The curable coating mixture is a mixture of two parts, part A containing a solution of a fluoroelastomer containing a specified acid number, and the other part B providing a curing component which is a mono-primary amine containing silane or condensate.

Abstract: The invention provides a magnetorheological device employing narrow design gap and containing a magnetic-responsive composition exhibiting reduced off-state forces and good performance. Specifically, this invention is directed to a magnetorheological device of defined gap, and employing a magnetic-responsive composition characterized by comprising non-sperical magnetic-responsive particles of average number diameter distribution (d50) from 6 to 100 microns and at least one friction-reducing additive that reduces the interparticle friction between the magnetic-responsive particles.

Abstract: The coating for substrates or materials, preferably elastomers or elastomers bonded to metal. The coating composition comprises (a) a functionalized hydrogenated copolymer comprising at least one repeat unit derived from a conjugated diene monomer; preferably including an unsaturated nitrile monomer; and a functional group containing monomer or graft linked compound or combinations thereof; (b) a curing component comprising at least one isocyanate group, or a carbodiimide compound, or an amino resin, or combinations thereof, and (c) a solvent. The coating compounds can be applied to an substrate either before or after the substrate has been vulcanized. The coatings can be cured at ambient temperatures.

Abstract: A method for bonding two substrates that includes applying an autodepositable adhesive to one of the substrates and then bonding the substrates together. This method is especially useful for bonding elastomers to metals. According to a first embodiment, the autodepositable adhesive is a one coat adhesive having a low pH (approximately 1-3) and including (A) a flexibilizer or film-former, (B) optionally, an aqueous dispersion of a phenolic resin that includes water and a reaction product of a phenolic resin precursor, a modifying agent and, optionally, a multi-hydroxy phenolic compound wherein the modifying agent includes at least one functional moiety that enables the modifying agent to react with the phenolic resin precursor and at least one ionic moiety, and (C) an acid.

Abstract: What is disclosed is a magnetorheological fluid useful for incorporating within the working gap of magnetorheologically controllable linear or rotary devices. The MR fluid includes a carrier fluid component and a magnetic responsive particle component characterized by D10 of 2 ?m up to and including a D10 of 5 ?m, a D50 of 8 ?m up to and including D50 of 15 ?m; a D90 of 25 ?m to and including a D90 of 40 ?m; and further characterized by least squares regression (R2) particles size against log normal cumulative volume percent of greater than or equal to 0.77. Optional preferred additives included therewith include thixotropic agent or viscosity modifier, dispersant or surfactant, antioxidant, corrosion inhibitor, and one or more lubricants.

Abstract: The invention provides a magnetorheological composition having reduced off-state forces and good performance. Specifically, this invention is directed to a magnetorheological composition that may comprise non-sperical magnetic-responsive particles and at least one friction-reducing additive that reduces the interparticle friction between the magnetic-responsive particles.

Abstract: Elastomer coating composition are disclosed which cure at room temperature, and form highly flex-resistant, durable, and flexible protective layer on elastomers and provides excellent adhesion to elastomeric and metal substrates. The coating is a solvent solution of (A) a carboxylated hydrogenated acrylonitrile-butadiene copolymer, and (B) a room temperature isocyanate curing component. Coated bonded elastomer-metal composites are obtained without an additional application of heat to cure the coating.

Abstract: An aqueous metal surface treatment composition comprising the following ingredients: (A) an aqueous dispersion of a phenolic resin that includes a reaction product of (i) a phenolic resin precursor; (ii) a modifying agent, comprising a hydrocarbyl moiety bonded to at least one functional moiety that enables the modifying agent to react with the phenolic resin precursor; and at least one ionic moiety comprising an ionizable sulfur or phosphorous group; and (iii) at least one multi-hydroxyphenolic compound; and (B) optionally an acid where (iii) in (A) is optional where the reaction product contains two or more reactive phenolic methylol groups.

Abstract: A coolant-resistant and thermally stable primer composition comprising an organic-functional silane, preferably the reaction product of at least one amino-functional silane and at least one isocyanato-functional silane, is provided. The primer composition may additionally comprise a phenoxy resin, a phenolic resin and talc. A method for bonding an elastomer to a metal also is provided.

Abstract: A two-part acrylic structural adhesive comprises a first package containing from about 10 to about 90 percent by weight of at least one ethylenic unsaturated methacrylic ester selected from the group consisting of 1) an alkyl mono-, di- or tetra-substituted cyclohexyl methacrylate, wherein the substitutions occur in either the 3, 4, and/or 5 ring positions, and 2) a linear or branched C4–C10 alkyl methacrylate; from about 10 to about 80 percent by weight of a toughener, and an adhesion promoter; and a second package containing a bonding activator, and, optionally, an epoxy resin.