Abstract: A system and method is disclosed for ordering, receiving, staging, and delivering supplies to assembly line locations in an assembly plant. Cross-dock and staging functions are combined at one facility—a super cross-dock—so that suppliers to a large-scale manufacturer with multiple assembly plants may make deliveries of supplies to a single facility that services the multiple assembly plants. Supplies from multiple suppliers are received at the super cross-dock and staged for distribution to the assembly plants that comprise a manufacturing operation. Supply order requests are submitted from assembly plant computer systems that consolidate the orders before submitting an order to a supplier. Orders are consolidated based on when supplies are required at the various assembly plants. A bar code labeling system at the suppliers supports the super cross-dock inventory and distribution of supplies according to delivery time and assembly plant.

Abstract: A method for ensuring the proper setup position of an automotive-type automatic transmission gear selector (shifter). The present invention utilizes a setting tool having an arcuate configuration. The setting tool may be inserted through a gear selector lever of a gear selector assembly, and rotated to provide for a slight biasing of the gear selector lever in a predetermined direction. The method is especially applicable to the setup of a gear selector, wherein the connector coupling the gear selector lever to the transmission is attached using a threaded fastener. The bias imparted by the setting tool counteracts the movement of the gear selector lever produced by the torque applied during tightening of the fastener.

Abstract: A device for operating on each nut of a double-nut assembly, wherein an inner nut of the assembly is of a diameter larger than that of an outer nut of the assembly. The device comprises two components: the first component is provided to act on the inner nut and is designed to allow a portion of the second component to pass therethrough, while the second component is provided to act on the outer nut. The first component may be used to rotate the inner nut to a desired position while a portion of the second component resides therein, whereafter the second component may be used to secure the rotated position by tightening the outer nut. The device may be used with an eccentric fastener assembly employing such a double-nut arrangement to set the toe angle of a vehicle wheel.

Abstract: An air supply control device for use in the heating, cooling, and conditioning of an air supply to a predetermined temperature. The device includes a cooling unit that is adapted to cool the air passing through the unit. The device incorporates a variable speed cooling fluid pump that pumps cooling fluid through a heat exchanger in the cooling unit, and a variable frequency drive (“VFD”) that is electrically connected to the pump and which can vary the speed of the pump. The device also incorporates a temperature sensor that is positioned to detect the temperature of the air after it has passed through the cooling unit. A programmable logic controller (“PLC”) is included in the device and is in electronic communication with the temperature sensor and the VFD. The PLC is programmed to vary the speed of the cooling fluid pump to adjust the temperature of the air passing through the cooling unit to the predetermined temperature.

Abstract: Cast metal parts are created for use in making machinery. When these parts are formed, unwanted material remains in the openings of the parts. This material, called flash, must be removed. In the method of the present invention, the cast parts are placed on a platen of a trim press that has multi-part punches attached thereto that are configured to self-align with the openings in the cast part and operative to evenly remove the flash. The invention also relates to a punch that initially breaks through the flash with a stationary punch that removes a majority of the flash inside the opening of the cast part. Next, a moving or self-centering punch self-aligns to the opening in the cast part and operates to remove the remaining flash. The inventive punch may also include a mounting base for attachment of the multi-part punches to the plate or platen of the press.

Abstract: The present invention relates generally to an improved laser welded work piece, such as an automotive body panel, and a system and method for the manufacture thereof. The invention is also directed to an improved system for manufacturing the welded work piece including an improved laser welder and a laser weld inspection device and system.

Abstract: The present invention relates generally to an improved laser welded work piece, such as an automotive body panel, and a system and method for the manufacture thereof. The invention is also directed to an improved system for manufacturing the welded work piece including an improved laser welder and a laser weld inspection device and system.

Abstract: The present invention relates generally to an improved laser welded work piece, such as an automotive body panel, and a system and method for the manufacture thereof. The invention is also directed to an improved system for manufacturing the welded work piece including an improved laser welder and a laser weld inspection device and system.

Abstract: Code block or code marking application, removal, and replacement templates and methods for use for code blocks and code markings that are used in conjunction with the guide path, guide line, and guide tracks used by automated guidance vehicles (AGVs), which are otherwise known as autonomous guidance, automatic guidance, and automatically or autonomously guided vehicles. Guide line code blocks are typically applied to the floor of a factory, warehouse, or other facility that employs AGVs, which can sense the guide lines and/or the code blocks for purposes of maneuvering payloads while navigating through the facility. The AGV code template includes a generally planar template substrate configured with corresponding control and alignment aperture patterns formed in the template that are offset from each other.

Abstract: The present invention relates generally to an improved laser welded work piece, such as an automotive body panel, and a system and method for the manufacture thereof. The invention is also directed to an improved system for manufacturing the welded work piece including an improved laser welder and a laser weld inspection device and system.

Abstract: Cast metal parts are created for use in making machinery. When these parts are formed, unwanted material remains in the openings of the parts. This material, called flash, must be removed. In the method of the present invention, the cast parts are placed on a platen of a trim press that has multi-part punches attached thereto that are configured to self-align with the openings in the cast part and operative to evenly remove the flash. The invention also relates to a punch that initially breaks through the flash with a stationary punch that removes a majority of the flash inside the opening of the cast part. Next, a moving or self-centering punch self-aligns to the opening in the cast part and operates to remove the remaining flash. The inventive punch may also include a mounting base for attachment of the multi-part punches to the plate or platen of the press.

Abstract: The present invention relates generally to an improved laser welded work piece, such as an automotive body panel, and a system and method for the manufacture thereof. The invention is also directed to an improved system for manufacturing the welded work piece including an improved laser welder and a laser weld inspection device and system.