Abstract: An improved method for monitoring stack quality in a finisher of a printer includes examining the net displacement of a compiling tray after each set has been ejected. A deviation from the normal increments of displacement for each set triggers a “tray full” condition which alerts a user to empty the tray.

Abstract: An improved sloped stack detection system for a multi-function finisher includes a reflective sensor which suspends the conveying of stapled sets to an output tray when staple build-up in small stapled sets causes the stacked output to become sloped.

Abstract: An improved booklet maker incorporates a movable backstop for compiling incoming sheets and a stapler and creasing module, which is moved to various positions during the booklet making sequence. The moving stapler and creasing function enables the compiling function to occur simultaneously with the stapling and creasing functions. This results in a productivity gain without a footprint increase.

Abstract: A free sheet, high speed, color tandem printing system that controls registration of images from one imager to another while mechanically decoupling individual imagers and all the while maintaining relative registration of each of the color separations by the use of spherical transport servo devices or spherical nips (SNIPS). SNIPS correct skew, lateral, and process positions and ensure proper registration of a sheet with a station.

Abstract: An improvement in a skew adjustment system used in correcting skew between a document handler and a scan tub includes curved slots in a base portion of the document handler that are positioned for rotation over protruding members projecting from the surface of a movable portion of a hinge connecting the document handler to the scan tub. Rotation of the document handler generates a virtual pivot point what will increase the angular adjustment between the scan tub and the document handler while minimizing the misalignments.

Abstract: A system for binding books includes a flexible binding material in the form of a stud having top and bottom caps. The stud is inserted into signature staples that protrude from the body of the signature to form stud holes. The binding material can be any material that is extremely flexible, including silicone, metals, etc., as long as it allows the signatures to open in a lay-flat manner either at the signature interfaces or in the body of any signature. The flexible binding material can also be used to temporarily bind pre-punched pages of a book by inserting the flexible binding material into the pre-punched holes to facilitate lay-flat opening of the book.

Abstract: An apparatus for controlling the denseness of powder conveyed from a hopper through a funnel and into a container includes an auger that is positioned within the funnel that is rotatable and vertically movable. The rotation and vertical movement of the auger serves to continuously vary the length of the auger and as a result maximizes the mass of powder that can fill the container. Alternatively, the auger can include an articulatable section that splays when it is extended beyond a terminal portion of the funnel. Still yet, the device could include a hollow auger shaft with an internal rod that has the ability to extend and retract. The rod includes a strip portion and with the strip portion retracted, the powder discharged is in its densest state. As the strip portion is extended the powder density is reduced.

Abstract: A line producing system includes an input beam of radiant energy that enters a side of a low cost, radiant energy altering device. The radiant energy emerges from the light altering device radiating in a nearly 360 degree disc pattern forming a ring of ever expanding light.

Abstract: A line producing system includes an input beam of radiant energy that enters a side of a low cost, radiant energy altering device. The radiant energy emerges from the light altering device radiating in a nearly 360 degree disc pattern forming a ring of ever expanding light.

Abstract: A line producing system includes an input beam of radiant energy that enters a side of a low cost, radiant energy altering device. The radiant energy emerges from the light altering device radiating in a nearly 360 degree disc pattern forming a ring of ever expanding light.

Abstract: A line producing system includes an input beam of radiant energy that enters a side of a low cost, radiant energy altering device. The radiant energy emerges from the light altering device radiating in a nearly 360 degree disc pattern forming a ring of ever expanding light.

Abstract: A sheet to sheet electronic skew correction system measures the input skew of each incoming sheet “on-the-fly” with sensors and then adjusts the image electronically to match the skew of the particular sheet. Thus, the image placed on the sheet from a photoreceptor is square with the dimensions of the sheet since the image is an exact match with the skew orientation of the sheet.

Abstract: A fuser for an electrophotographic printer or copier has a fuser roll and pressure roll that form a nip through which a recording paper having a toner image is passed to fuse the toner image thereon. The fuser includes a cleaning web system to clean the fuser roll having a web supply roll, a tension roll to press the web against the fuser roll, and a web take up roll. To prevent spooling of the web from the supply roll during a paper jam clearance while the pressure roll is in contact with the fuser roll, a torsion spring is mounted on the tension roll shaft. The torsion spring provides enough torsional force on the tension roll to prevent rotation thereof during a jam clearance, thus preventing web spooling. During normal operation, the take up roll intermittently overcomes the torsion spring to step the web thereon.

Abstract: A line producing system includes an input beam of radiant energy that enters a side of a low cost, radiant energy altering device. The radiant energy emerges from the light altering device radiating in a nearly 360 degree disc pattern forming a ring of ever expanding light.

Abstract: A line producing system includes an input beam of radiant energy that enters a side of a low cost, radiant energy altering device. The radiant energy emerges from the light altering device radiating in a nearly 360 degree disc pattern forming a ring of ever expanding light.

Abstract: A printing apparatus includes a stepper motor automated self-test routine that gives an approximation of the state of the degradation of the stepper motor and/or its driven load. The test includes artificially increasing the starting frequency above normal and/or reducing the operation current below normal by a known and controllable amount to the stepper motor and tracking the level at which the motor is just able to start operating. By examining the magnitude and/or change in these levels, the remaining life and reliability of the motor can be predicted. Alternatively, the self-test routine could be used in conjunction with paper path sensors to determine the start time for a stepper motor. The start times are stored for trend analysis.

Abstract: A FreeTherm thermal energy storage system includes an ice-water shallow pool used for storing and extracting thermal energy cyclically, by thawing the ice and freezing water intra-seasonally. A series of heat extractors positioned within the shallow pool are adapted to extract heat during the formation of ice. Bladders are connected to the heat extractors and also connected to a conventional heat pump and have an anti-freeze mix that is maintained at sub-freezing temperatures flowing through their interiors to remove heat from the heat extractors. The extractors have concave-downward surfaces for extracting heat from water to produce ice. The heat extractors are made of flexible material that can be expanded to release ice from their surfaces, and are adapted to pivot up and out of the way to allow the released ice to float to the top of the reservoir.

Abstract: A stalled roll registration system and method includes a mechanism that allows for pivoting deskew action in a pre-registration nip. A ball-on-roll pre-registration transport is used in combination with a stalled roll registration nip. Any initial buckle is depleted rapidly as the body of a sheet straightens out at the registration nip under the influence of the ball-on-belt transport. The method includes the steps of providing a registration nip in a sheet path; providing a ball-on-belt sheet transport for directing a sheet towards the registration nip; feeding the sheet into the registration nip with the ball-on-belt transport; and then pivoting the sheet within the ball-on-belt transport in order to register the sheet against the registration nip.

Abstract: A portable, post slit decurler and high capacity stacker module for use with a machine, such as, a desktop page printer, includes a decurler that decurls prints after they have been slit into thirds, halves, or whole prints. The post slit decurler and high capacity stacker module sits in a receiving tray of a copier/printer and is separately powered or “hard wired” into the copier/printer.

Abstract: A pre-registration system increases the latitude of present active registration systems by decreasing the lateral offset of sheets before they reach the active registration system. This is accomplished by pivoting a long transport with a stepper motor in conjunction with sensing a lateral edge of the sheets in order to direct the sheets to the proper lateral position to be fed into the active registration system with a minimum of lateral offset.