Abstract: A magnetic recording head is provided comprising a flat contour head having a deposited closure. An ion-milled trench or recess is provided near the substrate edge to create a lip or wear zone between the trench edge and the substrate/gap interface. As the tape passes over the head, the lip begins to wear and acquires a bevel. After up to a few hundred hours of runtime, the bevel spans the entire length of the lip after which the bevel length remains constant resulting in a constant rate of head wear. The width of the lip or wear zone is chosen such that head wear chases gap and transducer wear resulting in reduced recession of the transducer from the recording tape.

Abstract: A tape recording head is provided comprising a multiple plane transducer row having a plurality of planes of transducer arrays fabricated on a substrate and which may be staggered or offset relative to one another in a direction perpendicular to the direction of linear motion of the recording tape over the recording head. The multiple plane recording head provides a significant advantage over a head having a single transducer plane by allowing simultaneous reading (or writing) of data tracks on a magnetic recording tape that are more closely spaced apart with respect to one another than the spacing of the read (or write) transducers in a single plane.

Abstract: A tape drive bezel forming a front surface of a tape drive is provided, the bezel comprising a housing, an opening in the housing for receiving a tape cartridge, a plurality of targets or fiducials, each fiducial providing an alignment target for one of a plurality of robotic assemblies to insert or remove a tape cartridge in the opening of the housing, and a plurality of projections extending from the front of the housing forming legs for supporting the tape drive and for protecting the fiducials from handling damage. The plurality of fiducials provided on the bezel are compatible with the plurality of robotic assemblies used by different tape library systems enabling a tape drive fitted with the bezel to be used interchangeably with the different libraries.

Abstract: A filled-gap magnetic recording head is provided comprising a flat or cylindrical contour head having a row of magnetic transducers in a gap region disposed between a rowbar substrate and a closure. The gap region is intentionally recessed to have a predetermined recess profile below a tape support surface. An electrical insulation layer is deposited on the tape support surface and on the recess profile of the gap region. The insulation layer prevents electrical shorting between the magnetic transducers and other conductive elements in the gap due to accumulations of conductive debris from the magnetic recording tape. A method of making the filled-gap magnetic recording head by intentionally recessing the gap region, cleaning the recessed profile and depositing an insulator layer is provided.

Abstract: An article is formed as a substrate having a projection extending outwardly therefrom. The article may be a magnetic recording head and the projection a write pole. The projection has a width in a thinnest dimension measured parallel to a substrate surface of no more than about 0.3 micrometers and a height measured perpendicular to the substrate of not less than about 5 times the width. The article is fabricated by forming an overlying structure on the substrate with an edge thereon, depositing a replication layer lying on the edge, depositing a filler onto the edge and the substrate, so that the filler, the replication layer, and the overlying structure in combination comprise a continuous layer on the substrate, selectively removing at least a portion of the replication layer from a free surface of the continuous layer inwardly toward the substrate, to form a defined cavity, and depositing a projection material into the defined cavity to form the projection.

Abstract: A tape recording system is provided for coupling the angular velocities of a pair of roller guides disposed one on either side of a head assembly. In one embodiment, the roller guides each comprise cylindrical first and second surfaces wherein the first surfaces guide a tape over the head assembly. An idler bearing comprising a cylindrical ring having an inside diameter surface engages in rolling contact the second surfaces of the pair of roller guides, thereby coupling the angular velocities of the pair of roller guides. In another embodiment, an idler bearing comprises a roller having an outside diameter surface that engages the surfaces of a pair of roller guides on each side of the head to couple the angular velocities of the pair of roller guides.

Abstract: A method for fabricating a multi-track thin-film magnetoresistive tape head with precisely-aligned read/write track-pairs fabricated on a monolithic substrate wafer is provided. The wafer is fabricated using modified standard thin-film processes for fabricating direct access storage device heads and modified substrate lapping procedures. Gap-to-gap separation within each read/write track-pair is reduced to nearly the thickness of the substrate wafer. Fabricating on both sides of the wafer, may enable hundreds or thousands of head elements to be aligned in one step of the fabrication process while reducing the number of pieces in the completed head assembly.

Abstract: A method is provided for planarization of structures which minimizes step heights, reduces process steps, improves cleanliness, and provides increased ease of debond. Structures are placed with working surfaces facing down onto an adhesive layer such that structures remain fixed during heating. A bi-layer encapsulating film is used to achieve planarization. A carrier is bi-laminated with a thermoplastic film layer followed by a chemically inert protective polymer film layer that can withstand etch and cleaning processes. The thermoplastic layer is laminated on top of the carrier; the polymer layer is laminated on top of the joined thermoplastic layer and carrier. The carrier with bi-layer film is then placed onto the backside of the structures to resist chemical attack from the front side during photostrip and enable planarization. When heat is applied, the bi-layer encapsulating film melts and pushes the polymer layer into the gaps between structures thereby achieving complete planarization.

Abstract: A compression zone recording head is provided having the recording tape in contact or near contact with the recording read/write transducer elements in a compression zone of the tape passing over a transducing surface. The compression zone recording head comprises a flat or shallow contour head having a thin, hard, preferably conducting closure to provide wear protection to the transducers. In one embodiment of the invention, the transducers are located in a compression zone region where the recording tape contacts an edge of the transducing surface at a controlled wrap angle. In another embodiment, the transducers are located in a canopy zone region of the transducing surface due to bending of the tape due to the overwrap. The protective closure is preferably made of sputter deposited Al—Fe—Si, or alternatively of a deposited or bonded layer of Al—Fe—Si, Al—O—Ti—C, Zr—O—Ti, Si—N, Si—C or Zr—O.

Abstract: A tape recording system is provided having an improved load/unload path, the system comprising a first pair of guides and a second pair of guides movable from an unloaded position to a loaded position. In the unloaded position, a gap between the first pair of guides and the second pair of guides provides a path for loading a tape from a supply reel to a take-up reel without contacting any of the first pair of guides, the second pair of guides and the head assembly to prevent contamination and damage of these components. The tape loader path is isolated from the head by the first pair of guides providing protection of the head from possible contact damage by the loader mechanism and tape leader.

Abstract: A method of writing data to a disk, said method performing a write-modify-read for every partial 8 byte write, said method comprising: receiving a request for a sequence of L bytes; determining whether the last byte of the sequence of L bytes is last byte of an 8 byte boundary in a sector of the disk; modifying, if the last byte of the sequence of L bytes is not the last byte of an 8 byte boundary in a sector of the disk, the number of bytes L by an amount of bytes that would allow the last byte of reduced request to be the last byte of an 8 byte boundary in a sector of the disk, said modified number of bytes represented by M; requesting a sequence of M bytes receiving the sequence of M bytes; writing the sequence of M bytes to one or more disk sectors with continuous write steps whereby the sequence of M bytes does not need a partial 8 byte write and there is no read-modify-write step.

Abstract: A method for removing a thin metallic layer using an etchant solution is provided for essentially eliminating undercutting in a thin metallic layer such as a seed layer in a magnetic recording head. The etchant solution has a suitable solvent additive such as glycerol or methyl cellulose. With suitable solvent additives, which generally increase solvent viscosity, lateral etching rates are similar to surface etch rates and undercutting is essentially eliminated.

Abstract: A single pole perpendicular write head is provided comprising an inductive write head pole structure comprising a layered structure alternating a plurality of ferromagnetic layers with a plurality of antiparallel coupling layers to form an antiparallel coupled ferromagnetic stack. The antiparallel coupling of the ferromagnetic layers when the head is not writing forms a flux closed magnetic configuration of the write pole resulting in reduction or elimination of stray remanence fields at the pole tip region that may cause unwanted data erasure at the disk surface.

Abstract: A load driver circuit is provided with an improved common mode rejection ratio. A voltage regulator (150) regulates a ground voltage (120) in response to variations in input voltage (110) and provides a regulated ground voltage. An amplifier stage has a first amplifier (140) with sense inputs coupled to receive voltage signals from a sense resistor (130) of the load driver circuit. The first amplifier (140) is powered by the input voltage (110) and the regulated ground voltage respectively, such that the common mode rejection ratio of the load driver circuit is reduced. In this way an arrangement, circuit and method is provided in which CMRR is drastically improved, rendering a single (or first) stage of a current sensing load driver circuit substantially immune to common mode noise.

Abstract: An open write head detection circuit is provided comprising a write head driver circuit, a programmable reference voltage source, a comparator and a pulse width filter. The write head driver circuit generates an voltage sense signal. The comparator compares the voltage sense signal with a reference voltage from the programmable reference voltage source and generates a comparator output signal indicative of whether the voltage sense signal is greater than or less than the reference voltage. The comparator output signal is input to the pulse width filter which generates a latched open head signal in response the voltage sense signal being less than the reference level for a predetermined time measured as a programmable number of write clock cycles.

Abstract: A current-perpendicular-to-the plane magnetoresistive sensor with a self-pinned in-stack longitudinal bias structure is provided comprising a ferromagnetic bias layer formed of material having a negative magnetostriction coefficient and a spacer layer for antiparallel coupling to a free layer. The negative magnetostriction of the bias layer interacts with the lapping-induced stress anisotropy of the sensor stack to provide strong pinning of the magnetization of the bias layer in a direction parallel to the ABS and antiparallel to the direction of the magnetization of the free layer. Magnetostatic coupling of the bias layer magnetization with the free layer provides a longitudinal bias field to stabilize the free layer magnetization.

Abstract: A process for planarizing a patterned metal structure for a magnetic thin film head includes the steps of applying an encapsulation/planarizing material on a substrate, spinning the substrate in a photoresist spinner or similar machine, curing the encapsulation/planarizing layer by energetic particles such as an electron beam. The planarizing process further comprises the step of polishing the entire structure using a conventional chemical-mechanical polishing step. The curing step takes place at the substrate temperature less than 200° C., which prevents the damages of the thin film head structures such as MR and GMR sensors. This process is cheap, efficient and easy to apply.

Abstract: A spin valve sensor with an antiparallel coupled lead/sensor overlap region is provided comprising a ferromagnetic bias layer antiparallel coupled to a free layer in first and second passive regions where first and second lead layers overlap the spin valve sensor layers. The ferromagnetic material of the bias layer in a track width region defined by a space between the first and second lead layers is converted to a nonmagnetic oxide layer allowing the free layer in the track width region to rotate in response to signal fields from a magnetic disk.

Abstract: A dual magnetic tunnel junction (MTJ) sensor is provided with a longitudinal bias stack sandwiched between a first MTJ stack and a second MTJ stack. The longitudinal bias stack comprises an antiferromagnetic (AFM) layer sandwiched between first and second ferromagnetic layers. The first and second MTJ stacks comprise antiparallel (AP)-pinned layers pinned by AFM layers made of an AFM material having a higher blocking temperature than the AFM material of the bias stack allowing the AP-pinned layers to be pinned in a transverse direction and the bias stack to be pinned in a longitudinal direction. The demagnetizing fields of the two AP-pinned layers cancel each other and the bias stack provides flux closures for the sense layers of the first and second MTJ stacks.

Abstract: A method is provided for forming a body for a hard disk carriage assembly from polyphenylene sulfide 40% glass fill. An injection mold is heated to approximately 130° C.; then a volume of polyphenylene sulfide 40% glass fill is injected into the mold to form the body of the carriage assembly. The polyphenylene sulfide 40% glass fill is then cooled within the mold for approximately 45 seconds before the body is ejected from the mold cavity. The body is then heated to approximately 130° C. for at least 2 hours in a post-bake operation.